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Lubricants for Mining
Industry
www.gazpromneft-oil.com
2 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Content
1. COMPANY OVERVIEW
2. KEY PARTNERS
3. ENGINE OIL SPECIFICATIONS
4. ENGINE OILS
4.1. Product range and classification of G-Profi engine oils
4.2. Product range and classification of Gazpromneft engine oils
4.3. Engine oil classifications
5. TRANSMISSION OILS
5.1. Transmission Oil Classification
5.2. Product range of G-Truck and G-Box transmission oils
5.3. Product range of Gazpromneft transmission oils
5.4. API classification of manual transmission oils
6. HYDRAULIC OILS
6.1. Hydraulic oil classification
6.2. Product range of G-Special hydraulic oils
6.3. Product range of Gazpromneft hydraulic oils
6.4. Diagrams: dependence of kinematic viscosity
on temperature of hydraulic oil
7. POWER TRANSMISSION AND HYDRAULIC
TRANSMISSION FLUIDS
7.1. Power transmission oils according to TO-4
7.2. Universal tractor oils UTTO and STOU
4
6
8
11
12
19
22
27
28
29
36
39
41
42
43
46
52
55
57
59
3
8. GREASES
8.1. Classifications of greases
8.2. Product range of Gazpromneft greases
9. COOLANTS
9.1. Product range of G-Energy coolants
9.2. Product range of Gazpromneft coolants
9.3. Diagrams: freezing point dependence on concentration
10. INDUSTRIAL GEAR OILS
11. COMPRESSOR OILS
12. MONOGRADE OILS
13. OIL RECOMMENDATIONS FOR MINING INDUSTRY
14. TECHNICAL SUPPORT AND SERVICES
14.1. G-Energy Academy
14.2. Technical services
15. PRODUCT FIELD TRIALS
15.1. G-Profi MSI Plus 15W-40
15.2. Gazpromneft Hydraulic HVLP-46
16. PRODUCT PROPERTIES AND TECHNICAL DATA
17. ARGUMENTS TO CHOOSE GAZPROMNEFT-LUBRICANTS LTD
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4 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
YAROSLAVL
NIZNIJ
NOVGOROD
FRJAZINO
OMSK
NOVI SAD
BARI
Gazpromneft-Lubricants Ltd. is a 100% subsidiary of Gazprom
Neft PJSC, specialized on the manufacture and sale of lubricants,
greases and technical fluids.
Company overview
MARKET SHARE
PACKAGED LUBRICANTS
IN RUSSIA *
The quality management system of Gazpromneft-
Lubricants Ltd. and its production facilities is certified
according to international standards.
ISO 9001, ISO 14001, ISO 50001, OHSAS 18001,
IATF 16949
Gazpromneft Lubricants Ltd supplies lubricants to
"Severstal", "SIBUR Holding", "Gazprom", Evraz", MMK,
TMK, NLMK, "Rusal", "Alrosa", Russian Railways, "MECH-
EL", "ILIM Group", "Metalloinvest", "SUEK", "SDS-Ugol",
"Polyus", "Polymetal". These are the large industrial enter-
prises and the leaders of their respective industries.
OMSK
One of the one of the most technologically advanced advanced blending
plants in Eastern Europe.
Production Capacity - 300 thousand tons.
Most advanced production facilities
of hi-tech greases in Russia.
Production capacity - 11 thousand tons.
YAROSLAVL
Production of Group III (VHVI) base oils.
Production capacity - 50 thousand tons.
BARI
(GAZPROMNEFT 
LUBRICANTS ITALIA)
FRYAZINO
NOVI SAD 
(NIS PETROL LUBRICANTS)
NIZHNIJ NOVGOROD
TONS PER YEAR 
LUBRICATING OILS,
GREASES AND TECHNICAL
FLUIDS*
MARKET SHARE
PACKAGED LUBRICANTS
IN RUSSIA*
3rd 700k 22%
6 PRODUCTION SITES EXPORT TO 78 COUNTRIES WORLDWIDE
* According to estimates 2019
5
Gazpromneft-Lubricants Ltd. is focused on
the development and promotion of special-
ized lubricants that meet international quality
standards and requirements of leading global
equipment manufacturers.
This catalogue overviews engine oils,
transmission, hydraulic, compressor and gear
oils, as well as lubricating oils, greases and
technical fluids designed for Mining industry.
Lubricants and technical fluids branded
as G-Profi, G-Box, G-Truck, G-Special and
G-Energy exceed performance limits set by
original equipment manufacturers. Provides
effective operation of machinery in heavy duty
operating conditions.
Gazpromneft lubricating oils, greases and
technical fluids are formulated to meet the lat-
est demands placed on modern lubricants. They
are approved by leading equipment manufactur-
ers and provide reliable operation of machinery.
6 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
UMMC
EVRAZ
POLYMETAL
POLYUS
SUEK
PHOSAGRO
SEVERSTAL
MECHEL
POLYUS
MECHEL
SUEK
EVRAZ
SDS-UGOL
EVRAZ
SEVERSTAL
SEVERSTAL
SEVERSTAL
UMMC
UMMC
UMMC
UMMC
ALROSA
SUEK
BELAZ
Belarus
Key partners
6
Gazpromneft-
Lubricants Ltd
www.gazpromneft-oil.com
Lubricants
for Mining Industry
7
POLYUS
KOLMAR
MECHEL
ALROSA
SUEK
POLYMETAL
SUEK
SUEK
PETROPAVLOVSK
POLYMETAL
SUEK
INDUSTRY TYPE
Iron Ore
Coal
Diamonds
Precious Metals
Non-ferrous Metals
Phosphates
VALUE OF
LUBRICANTS SUPPLIED
TO MINING INDUSTRY
MORE
THAN
BLN
RUBLES/YEAR
2,1
Key Partners
7
8 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Engine Oil Specifications
Specifications
G-Profi
GTS
G-Profi
GT
G-Profi
GT
LA
G-Profi
MSJ
G-P
rofi
MSI
Plus
G-Profi
MSI
G-Profi
MSH
G-Profi
MSF
SAE Viscosity Grade
5W-30
10W-40
10W-40
10W-40
5W-30
10W-30
15W-40
15W-40
5W-40
10W-40
10W-40
15W-40
10W-40
15W-40
10W,
30
40,
50
ACEA
E4
E6
E7
E9
API
CF
CF-4
CG-4
CH-4
CI-4
CJ-4
SG
SJ
SL
SN
Global DHD-1
JASO
DH-1
DH-2
G-Profi oils according to International specifications
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
9
Specifications
G-Profi
GTS
G-Profi
GT
G-Profi
GT
LA
G-Profi
MSJ
G-Profi
MSI
Plus
G-Profi
MSI
G-Profi
MSH
G-Profi
MSF
SAE Viscosity Grade
5W-30
10W-40
10W-40
10W-40
5W-30
10W-30
15W-40
15W-40
5W-40
10W-40
10W-40
15W-40
10W-40
15W-40
10W,
30
40,
50
Cater-
pillar
ECF-1a
ECF-2
ECF-3
Cum-
mins
CES
20076/77
CES 20078
CES 20081
Deutz
DQC II
DQC III
DQC III-LA
DQC IV
DQC IV-LA
MTU
Cat. 2
Cat. 2.1
Cat. 3
Cat. 3.1
Komatsu
Volvo
VDS-2
VDS-3
VDS-4
MACK
EO-M Plus
EO-N
EO-N PP
EO-O PP
MAN
M 3275
M 3277
M 3377
M 3477
M 3575
M 3677
MB
228.3
228.31
228.5
228.51
Renault
Trucks
RLD-2
RLD-3
Scania
LDF 3
Low Ash
JSC Avtodizel (YAMZ)
JSC KAMAZ
JSC TMZ
G-Profi oils according to specifications of Original Equipment Manufacturers
Engine Oil Specifications
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
10 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Specifications Gazpromneft
Diesel Ultra
Gazpromneft
Diesel Premium
Gazpromneft
Diesel Prioritet
Gazpromneft
Diesel Extra
Gazpromneft
Turbo Universal
SAE Viscosity
Grade
5W-30
10W-40
5W-40
10W-30
10W-40
15W-40
10W-30
10W-40
15W-40
20W-50
10W-40
15W-40
20W-50
40,
50
15W-40
20W-50
ACEA
E7
E4
API
CD
CF
CF-4
CH-4
CI-4
SG
SJ
SL
Cater-
pillar
ECF-1a
ECF-2
Cum-
mins
CES 20076
CES 20077
CES 20078
Deutz
DQC III
DQC IV-10
Global DHD-1
MACK
EO-M Plus
EO-N
MAN
M 3275
M 3277
MB
228.3
228.5
MTU
Cat. 2
Cat. 3
Renault
Trucks
RLD-2
Volvo VDS-3
JSC AVTODIZEL
(YAMZ)
JSC KAMAZ
JSC TMZ
Gazpromneft oils according
to International and OEM specifications
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
Mineral extraction and transportation equipment is
exposed to specific adverse operating conditions.
Dust, air humidity, substantial daily temperature
fluctuations, extreme loads and inconsistent quality
of fuel are regular conditions for quarrying.
Equipment manufacturers strive to provide sufficient
margin of engine reliability but poor quality lubricants
can easily destroy even most robust engines. That may
result in costly downtime. To cope with harsh quarrying
environment and conditions, we developed a series of
engine oils with properties not just complying with the
demands of key OEMs but significantly exceeding them.
This quality margin compensates for the high levels of
contamination and temperature extremes in real life
operating conditions.
Described quality margin provides G-Profi and
Gazpromneft engine oil series. Alkalinity surplus
and advanced detergent additive package eliminate
sludge related problems even if inconsistent fuel
quality has been permitted. Reinforced dispersancy
takes control over wear inducing soot particles and
moves them to the oil filter. Effective antioxidant
additives provide sufficient oil properties during
entire drain interval and additional sludge control if
extended drains are prescribed.
Conditions and
environment
specific
to engines
operating in
a quarry
11
12 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Profi
MSF 10W-40,
15W-40
G-Profi
MSH 10W-40,
15W-40
G-Profi MSI
5W-40, 10W-40
ACEA CF-4
EURO-1, 2
ACEA CH-4
EURO-3
ACEA CI-4
EURO-4
G-Profi MSI
Plus 15W-40
10W-40
ACEA CI-4 Plus
EURO-4,5
ACEA CJ-4
EURO-6
G-Profi GT
10W-40
G-Profi GTS
5W-30, 10W-40
G-Profi GT LA
10W-40
ACEA E4, E7
EURO-5
Cummins CES 20078
MTU Cat. 3
ACEA E4, E7
EURO-5
MTU Cat. 3
ACEA E6, E9
EURO-6
MTU Cat. 3.1
G-Profi MSF
10W-40, 15W-40
G-Profi MSH
10W-40, 15W-40
G-Profi MSI
5W-40, 10W-40
API CF-4
EURO-1, 2
API CH-4
EURO-3
Cummins CES 20077
MTU Cat. 2
API CI-4
EURO-4
Cummins CES 20078
Caterpillar ECF-2
MTU Cat. 2
G-Profi MSI Plus
15W-40
G-Profi MSJ
5W-30, 10W-30, 15W-40
API CI-4
EURO-4, 5
Cummins CES 20078
Caterpillar ECF-2
MTU Cat. 2
API CJ-4
EURO-6
Cummins CES 20081
Caterpillar ECF-3
MTU Cat. 3.1/2.1
-50 -40 -30 -20 -10 0 10 20 30 40 50
5W-30
°С
10W-40
15W-40
Applicable to
engines with
preheating
systems
Application of engine oils depending on viscosity grade
4.1. Product range and classification of G-Profi engine oils
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
13
Name,
SEA viscosity
grade
Aftertreatment
compatibility
Gas engine
applica-
bility
Antiwear
protection
Anticor-
rosion
protection
Sludge
control
High-
Sulphur
fuel
compati-
bility
Soot
control
Fuel
economy*
EGR+ SCR DPF
G-Profi GTS
5W-30
10W-40
G-Profi GT
10W-40
G-Profi MSI Plus
15W-40
G-Profi MSI
5W-40, 10W-40
G-Profi MSH
10W-40, 15W-40
G-Profi MSF
10W-40, 15W-40,
10W, 30, 40, 50
G-Profi MSJ
5W-30
10W-30
15W-40
G-Profi GT LA
10W-40
Engine Oils
G-Profi engine oils
* Fuel economy compared to xxW-40 viscosity grade oils.
14 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Profi MSI Plus 15W-40
Corrosion* Soot Control**
SHPD (Super High Performance
Diesel) category oil for application
in heavy-duty diesel engines of
cargo vehicles as well as quarrying
and special machinery. Enhanced
detergent properties provide
excellent soot control property at any
ambient temperature.
Superior corrosion inhibition of G-Profi MSI Plus
15W-40 contributes to extended life cycle of
crankshaft bearings and other engine parts.
G-Profi MSI Plus 15W-40 Competitor 1
Competitor 2 		 Competitor 3
Excellent disperging capability of G-Profi MSI Plus
15W-40 provides outstanding soot control and
minimizes piston/bore wear.
Metal particle content in oil, ppm Diameter of wear scar, mm
0,6
0,4
0,2
Ash Content, % of weight
* Corrosion test ASTM D6594; ** High Frequency Reciprocating Rig test.
0 3 6
APPROVALS:
API CI-4/SL; JASO DH-1;
Cummins CES 20078;
Detroit Diesel DDC 93K215;
Deutz DQC III; Mack EO-N;
MAN M 3275-1; MB-Approval 228.3;
MTU Cat.2; Renault Trucks RLD-2;
Volvo VDS-3; JSC Kamaz;
JSC Avtodizel (YAMZ); JSC TMZ.
SPECIFICATIONS:
ACEA E7; Cummins CES 20076/77;
Caterpillar ECF-1a/ECF-2; Komatsu.
60
40
20
G-Profi MSI
Plus 15W-40
Competitor 1 Competitor 2 Competitor 3
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
15
High oxidation stability Retains oil properties till the end of drain interval - extends oil
life, reduces expenses.
Excellent
dispergency/detergency
properties
Eliminates deposits and sludge on the parts and surfaces of
engine - reduces engine downtime and repair expenses.
High TBN Protects engine elements and oil against combustion
by-products - prolongs life cycle of the engine.
Soot control Lessens engine oil thickening due to soot contamination -
maintains optimal oil pressure.
Viscosity stability at high
temperatures
Provides reliable lubrication at any operational mode of the
engine - reduces the number of unplanned downtimes.
Good corrosion inhibition
properties
Protects engine parts against corrosion - saves budget on spare
parts.
Confirmed high degree of engine protection during field trials in mining dump truck engines.
For detailed information, see — chapter 15.
Engine Oils
Advantages of G-Profi MSI Plus 15W-40
16 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Profi GTS 5W-30
Synthetic fuel saving engine oil for the
most advanced dump truck, quarrying and
special machinery diesel engines without
DPF particle filters (up to and including
Euro 5) operating in a wide ambient
temperature range. Oil formula consists
of synthetic base stock components,
including top performance Group IV (PAO).
Provides high detergent properties and
enhanced alkalinity for long-lasting acid
neutralization.
APPROVALS:
MACK EO-N; MAN M 3277; MB-Approval
228.5; Renault Trucks RLD-2; Volvo VDS-3;
formulation approved according to Scania
LDF 3.
SPECIFICATIONS:
ACEA E4/E7; Cummins CES 20077;
DAF Extended Drain; Deutz DQC IV;
Ford WSS-M2C212-A1; Iveco 18-1804 TFE;
MACK EO-M Plus; MB 235.28;
MTU Cat. 3; Renault Trucks RXD;
Voith Retarder Oil Class B.
G-Profi GTS 10W-40
Synthetic engine oil for the most advanced
dump truck, quarrying and special
machinery diesel engines without DPF
particle filters (up to and including Euro 5)
operating in a wide ambient temperature
range. Provides high detergency potential
and enhanced alkalinity for long-lasting
acid neutralization.
APPROVALS:
MAN M 3277; MB-Approval 228.5;
formulation approved according to Scania
LDF 3.
SPECIFICATIONS:
ACEA E4/E7; Cummins CES 20072;
DAF Extended Drain; Deutz DQC III-10;
Iveco; MACK EO-N/EO-M Plus; MTU Cat. 3;
Renault Trucks RLD-2/RXD; Volvo VDS-3;
ZF TE-ML 04C.
G-Profi GT 10W-40
Synthetic engine oil for the most advanced
dump truck, quarrying and special
machinery diesel engines without DPF
particle filters (up to and including Euro 5)
operating in a wide ambient temperature
range. Provides enhanced oxidation
stability.
APPROVALS:
API CI-4; Deutz DQC IV; MACK EO-N;
MAN M 3277; MAN M 3377;
MB-Approval 228.5; Renault Trucks RLD-
2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC
TMZ.
SPECIFICATIONS:
ACEA E4/E7; Cummins CES 20078;
Global DHD-1; Detroit Diesel DDC 93K215;
Komatsu; MACK EO-M Plus; MTU Cat. 3;
Renault Trucks RXD.
G-Profi GT LA 10W-40
Synthetic engine oil for the most advanced
dump truck, quarrying and special
machinery diesel engines (emission
category Euro 5 and 6) operating in a wide
ambient temperature range. Due to low
ash content (Low-SAPS) compatible to
all exhaust gas aftertreatment devices.
Applicable for some gas engines.
APPROVALS:
API CI-4; MACK EO-N; MAN M 3271-1;
MAN M 3477; MB-Approval 228.51;
Renault Trucks RLD-2; Volvo VDS-3;
JSC Avtodizel (YAMZ); JSC TMZ.
SPECIFICATIONS:
ACEA E6, E9, E7; Caterpillar ECF-1a;
Deutz DQC IV-LA; Cummins CES 20076/77;
JASO DH-2; MACK EO-M Plus;
MTU Cat. 3.1; Renault Trucks RGD/RXD;
formulation performance level according to
Scania Low Ash.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
17
G-Profi MSJ 5W-30
Synthetic engine oil for the most advanced
dump truck, quarrying and special
machinery diesel engines (emission
category Euro 5 and 6) operating in a
wide ambient temperature range and
particularly suitable for extreme cold. Oil
formulated on the basis of top performance
Group IV (PAO) base stock. Due to low
ash content (Low-SAPS) compatible to
all exhaust gas aftertreatment devices.
Applicable for some gas engines.
APPROVALS:
API CJ-4/SN; Cummins CES 20081;
MACK EO-O PP; MAN M 3271-1;
MAN M 3477; MAN M 3677; MB-Approval
228.51; Renault Trucks RLD-3; Volvo VDS-4.
SPECIFICATIONS:
ACEA E6, E9, E7; Caterpillar ECF-3;
Deutz DQC IV-LA; JASO DH-2;
Detroit Diesel DDC 93K218; MACK EO-M Plus;
MACK EO-N PP; MB 228.31; MB 235.28; MTU
Cat. 3.1; Renault Trucks RGD/RLD-2/RXD;
Voith Retarder Oil Class B; Volvo VDS-3.
Volvo CNG; formulation performance level
according to Scania Low Ash, Scania LDF 4.
G-Profi MSJ 10W-30,
15W-40
Engine oil for the most
advanced dump truck,
quarrying and special
machinery diesel engines
(emission category Euro 5 and
6) operating in a wide ambient
temperature range. Due to a
reduced level of ash content
(mid-SAPS) the product is
compatible with all exhaust
gas aftertreatment devices.
Applicable for some gas
engines.
10W-30 APPROVALS:
API CJ-4/SN; Cummins CES 20081;
MACK EO-O PP; MAN M 3575;
Renault Trucks RLD-3; Volvo VDS-4.
SPECIFICATIONS:
ACEA E9; Deutz DQC III-LA;
Caterpillar ECF-1a, ECF-2, ECF-3;
MB 228.31; MTU Cat. 2.1.
15W-40 APPROVALS:
JSC Avtodizel (YAMZ).
SPECIFICATIONS:
ACEA E9; API CJ-4/SN; Cummins CES 20081;
Caterpillar ECF-1a, ECF-2, ECF-3;
Detroit Diesel DDC 93K218;
Deutz DQC III-LA; MACK EO-O PP;
MAN M 3575; MB 228.31; MTU Cat. 2.1;
Renault Trucks RLD-3; Volvo VDS-4.
G-Profi MSI 5W-40,
10W-40
Engine oil for the advanced
dump truck, quarrying and
special machinery diesel
engines (up to and including
Euro 4) operating in a wide
ambient temperature range.
Oil formulated on the basis of
semi-synthetic base stock.
5W-40 SPECIFICATIONS:
ACEA E7; API CI-4/SL; MB 228.3;
MAN M 3275; Volvo VDS-3.
10W-40 APPROVALS:
API CI-4/SL; Cummins CES 20078;
Deutz DQC III; MACK EO-N; MAN M 3275-1;
MB-Approval 228.3; MTU Cat. 2; Volvo VDS-3;
Renault Trucks RLD/RLD-2; JSC Avtodizel
(YAMZ); JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
ACEA E7; Caterpillar ECF-2; JASO DH-1;
Cummins CES 20076/77; MACK EO-M Plus;
Detroit Diesel DDC 93K215; Komatsu.
Engine Oils
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
18 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Profi MSH 10W-40,
15W-40
Semi-synthetic (10W-40) and
mineral (15W-40) engine oil
for dump truck, quarrying
and special machinery diesel
engines (up to and including
Euro 3) operating in a wide
ambient temperature range.
10W-40 APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
API CH-4/SL; Deutz DQC II; Komatsu;
MAN M 3275; MB 228.3; MTU Cat. 2;
Renault Trucks RD/RD-2; Volvo VDS-2.
15W-40 APPROVALS:
Deutz DQC II; MAN M 3275-1; MTU Cat. 2;
Renault Trucks RD/RD-2; Volvo VDS-2;
JSC Avtodizel (YAMZ); JSC Kamaz; JSC
TMZ.
SPECIFICATIONS:
ACEA E7; API CH-4/SL; Komatsu; MB-228.3;
Cummins CES 20076/77; MACK EO-M Plus.
G-Profi MSF 10W-40,
15W-40
Semi-synthetic (10W-40) and
mineral (15W-40) engine oil
for dump truck, quarrying
and special machinery diesel
engines (up to and including
Euro 2) operating in a wide
ambient temperature range.
10W-40 APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
API CF/CF-4/SG; Volvo VDS.
15W-40 APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
API CF/CF-4/SG; Volvo VDS; MAN 271;
MB 228.1; MTU.
G-Profi MSF 10W, 30,
40, 50
Mineral engine oil for dump
truck, quarrying and special
machinery diesel engines (up to
and including Euro 2) operating
in a limited ambient temperature
range.
10W, 30 SPECIFICATIONS:
API CF/CF-4/SG; MAN 270; MB 228.0; MTU;
Volvo VDS.
40, 50 SPECIFICATIONS:
API CF/CF-4/SG; MAN 270; MB 228.0.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
19
Gazpromneft
Diesel Extra
10W-40, 15W-40,
20W-50, 40, 50
Gazpromneft
Diesel Prioritet
10W-40, 10W-30,
15W-40, 20W-50
Gazpromneft
Diesel Premium
5W-40, 10W-40,
10W-30, 15W-40
API CF-4
EURO-1, 2
API CH-4
EURO-3, 4
Cummins CES 20076
MTU Cat. 2
API CI-4
EURO-4
Cummins CES 20078
Caterpillar ECF-2
MTU Cat. 2
Gazpromneft
Diesel Ultra
5W-30, 10W-40
API CI-4
EURO-5
Cummins CES 20078
MTU Cat. 3
Name,
SEA viscosity
grade
Aftertreatment
Compatibility
(EGR+SCR)
Antiwear pro-
tection
Anticorrosion
protection
Sediment
control
High-
Sulphur
fuel
compatibility
Soot control Fuel economy*
Gazpromneft Diesel Ultra
5W-30
10W-40
Gazpromneft Diesel Premium
5W-40
10W-30
10W-40
15W-40
Gazpromneft Diesel Prioritet
10W-30
10W-40
15W-40
20W-50
Gazpromneft Diesel Extra
10W-40
15W-40
20W-50
40, 50
Gazpromneft Turbo Universal
15W-40
20W-50
4.2. Product range and classification
of Gazpromneft engine oils
Engine Oils
Gazpromneft Diesel engine oils
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
* Fuel economy compared to xxW-40 viscosity grade oils.
20 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Diesel Ultra
Series of synthetic engine oils with
enhanced acid neutralizing properties
for the most advanced turbocharged
diesel engines made by European or
American manufacturers and complying
to Euro 5 exhaust gas requirements
(without DPF). Intended for wide range
of ambient temperature applications.
SAE Viscosity Grades: 5W-30, 10W-40.
5W-30
10W-40
SPECIFICATIONS:
ACEA E4; API CI-4; Cummins CES 20078;
Deutz DQC IV-10; MACK EO-N;
MAN M 3277; MB 228.5; MTU Cat. 3;
Renault Trucks RLD-2; Volvo VDS-3.
Gazpromneft Diesel
Premium
Series of universal semi-synthetic
(5W-40, 10W-30; 10W-40) and mineral
(15W-40) engine oils for dump truck,
quarrying and special machinery
heavy-duty diesel engines according
to exhaust gas control requirements
up to and including Euro 4. Oils are
formulated to obtain good detergent/
dispersant properties, high alkali
content and is applicable in a wide
range of ambient temperatures.
SAE Viscosity Grade: 5W-40,
10W-40, 10W-30, 15W-40.
5W-40 APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
ACEA E7; API CI-4/SL; Caterpillar ECF-1a/
ECF-2; Cummins CES 20076/77/78; Deutz
DQC III; Global DHD-1; MACK EO-M Plus;
MACK EO-N; MAN M 3275-1; MTU Cat. 2;
Renault Trucks RLD/RLD-2; Volvo VDS-3.
10W-30 APPROVALS:
JSC Avtodizel (YAMZ); JSC TMZ.
SPECIFICATIONS:
ACEA E7; API CI-4/SL; Caterpillar ECF-2;
Cummins CES 20076/77/78;
Deutz DQC III-10; Global DHD-1;
MACK EO-M Plus; MACK EO-N;
MAN M 3275-1; MTU Cat. 2;
Renault Trucks RLD-2; Volvo VDS-3;
JSC Kamaz.
10W-40 APPROVALS:
API CI-4/SL; Cummins CES 20078;
Deutz DQC III; MACK EO-N; MAN M 3275-1;
MB-Approval 228.3; Renault Trucks RLD-2;
Volvo VDS-3; JSC Avtodizel (YAMZ); JSC
Kamaz: JSC TMZ.
SPECIFICATIONS:
ACEA E7; Caterpillar ECF-1a, ECF-2;
Global DHD-1; MACK EO-M Plus;
MTU Cat. 2; Detroit Diesel DDC 93K215.
15W-40 APPROVALS:
API CI-4/SL; Cummins CES 20078;
MACK EO-N; MAN M 3275-1; MTU Cat. 2;
Renault Trucks RLD-2; Volvo VDS-3;
JSC Avtodizel (YAMZ);
JSC Kamaz: JSC TMZ.
SPECIFICATIONS:
ACEA E7; Caterpillar ECF-1a/ECF-2;
Cummins CES 20076/77; Deutz DQC III;
Global DHD-1; MACK EO-M Plus.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
21
Gazpromneft Diesel
Prioritet
Series of universal semi-
synthetic (10W-30; 10W-40)
and mineral (15W-40; 20W-
50) engine oils for dump
truck, quarrying and special
machinery heavy-duty diesel
engines according to exhaust
gas control requirements up to
and including Euro 3. Oils are
applicable in a wide range of
ambient temperatures.
10W-30
10W-40
APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
API CH-4/SJ; Cummins CES 20076;
MAN M 3275-1; MTU Cat. 2.
15W-40 APPROVALS:
API CH-4/SJ; Cummins CES 20076;
MAN M 3275-1; JSC Kamaz;
JSC Avtodizel (YAMZ); JSC TMZ.
SPECIFICATIONS:
MTU Cat. 2.
20W-50 APPROVALS: JSC Kamaz;
JSC Avtodizel (YAMZ); JSC TMZ.
SPECIFICATIONS:
API CH-4/SJ; Cummins CES 20076;
MAN M 3275-1; MTU Cat. 2.
Gazpromneft Diesel Extra
Series of universal semi-
synthetic (10W-40) and mineral
(20W-50, 40, 50) engine oils
for dump truck, quarrying
and special machinery
heavy-duty diesel engines
according to exhaust gas
control requirements up to
and including Euro 2. Oils are
applicable in a different ranges
of ambient temperatures.
SAE Viscosity Grades: 10W-40,
15W-40, 20W-50, 40, 50.
10W-40
15W-40
20W-50
APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz; JSC TMZ.
SPECIFICATIONS:
API CF-4/SG.
SAE 40
SAE 50
SPECIFICATIONS:
API CF; API CF-4; MAN 270; MB 228.0.
Gazpromneft Turbo
Universal
Series of engine oils designed
specially for all season
application in diesel engines
instead of oils with limited
ambient temperature range
properties: M-8DM, M-10DM,
M-10G2K, M-10G2, M-8G2K,
M-8G2.
SAE Viscosity Grades: 15W-40,
20W-50.
15W-40
20W-50
APPROVALS:
JSC TMZ.
SPECIFICATIONS:
API CD; JSC Avtodizel (YAMZ).
Engine Oils
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
22 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
1 
Protection against Bore
Polishing
2 
DPF compatibility
3 
Anticorrosion protection
4 
Oxidation stability and
thickening inhibition
5 
Prevention of high-
temperature deposits
6 
Soot control
7 
Antiwear properties
CJ-4 CI-4 CH-4 CG-4 CF-4 CD
CJ-4 Introduced in 2006. These oils are formulated for use in all applications with diesel fuels ranging in sulfur
content up to 500 ppm (0.05% by weight). Especially effective at sustaining emission control system durabil-
ity where particulate filters (DPF) and other advanced aftertreatment systems are used. Designed to provide
enhanced protection against oil oxidation, viscosity loss due to shear, and oil aeration as well as protection
against catalyst poisoning, particulate filter blocking, engine wear, piston deposits, degradation of low- and
high-temperature properties, and soot-related viscosity increase.
CI-4 Introduced in 2002. For modern heavy-duty diesel engines designed to meet 2004 exhaust emission
standards. CI-4 oils are formulated to sustain engine durability where exhaust gas recirculation (EGR) is
used and are intended for use with diesel fuels ranging in sulfur content up to 0.5% by weight. High oxidation
stability, dispergency and antiwear properties provide good soot control.
CH-4 Introduced in 1998. For high-speed diesel engines designed to meet 1998 exhaust emission standards. Pro-
vides high protection against corrosion and engine wear, as well as good oxidation stability of the oil. CH-4 oils
are specifically compounded for use with diesel fuels ranging in sulfur content up to 0.5% by weight.
CG-4 Introduced in 1994. Developed for heavy-duty on-highway and off-road diesel engines. Introduced to meet
exhaust gas control requirements according to USA's 1994 legislation.
CF-4 Introduced in 1990. Developed for high-speed diesel engines. Designed to provide enhanced control over pis-
ton deposits and minimize oil consumption through burning.
CD Introduced in 1955. This oil category is obsolete. Developed for older naturally aspirated and turbo charged
diesel engines. Compared to earlier categories of this classification it sets higher piston deposit formation
and antiwear requirements. Not suitable for engines manufactured after 1994.
API classification of heavy-duty diesel engine oils
Comparison of specifications
4.3. Classification of Engine Oils
1
5 4
6 3
7 2
10
8
6
4
2
According to The Lubrizol Corporation.
23
Engine Oils
CES
20081
Category developed for highly rated diesel engines equipped with exhaust gas recirculation system (EGR).
Compatible with diesel particle filters (DPF). Developed on the basis of API CJ-4 with addition of Cummins
specific tests.
CES
20078
Category developed for highly rated diesel engines equipped with exhaust gas recirculation system (EGR).
Developed on the basis of API CI-4 with addition of Cummins specific tests.
CES
20077
Category developed for highly rated diesel engines without exhaust gas recirculation system (EGR),
operating in extreme conditions outside North America. Developed on the basis of ACEA E7 with addition
of Cummins specific tests.
CES
20076
Category developed for highly rated diesel engines without exhaust gas recirculation system (EGR). Devel-
oped on the basis of API CH-4 with addition of Cummins specific tests.
Engine oil specifications: Cummins engines
1 
Protection against Bore
Polishing
2 
DPF compatibility
3 
Anticorrosion protection
4 
Oxidation stability and
thickening inhibition
5 
Prevention of high-
temperature deposits
6 
Soot control
7 
Antiwear properties
CES 20081 CES 20078 CES 20077 CES 20076
Comparison of specifications 1
5 4
6 3
7 2
10
8
6
4
2
According to The Lubrizol Corporation.
24 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
ACEA classification of heavy-duty diesel engine oils
ACEA E6 Oil providing excellent control of piston cleanliness, wear, soot handling and lubricant stability. It
is recommended for highly rated diesel engines meeting up to Euro VI emission requirements and
running under very severe conditions, e.g. significantly extended oil drain intervals. It is suitable for
EGR engines, with or without particulate filters, and for engines fitted with SCR NOx reduction sys-
tems. E6 quality is strongly recommended for engines fitted with particulate filters and is designed
for use in combination with low sulphur diesel fuel.
ACEA E9 Oil providing effective control with respect to piston cleanliness and bore polishing. It further
provides excellent wear control, soot handling and lubricant stability. It is recommended for highly
rated diesel engines meeting up to Euro VI emission requirements and running under severe
conditions, e.g. extended oil drain intervals. It is suitable for engines with or without particulate
filters, and for most EGR engines and for most engines fitted with SCR NOx reduction systems.
E9 is strongly recommended for engines fitted with particulate filters and is designed for use in
combination with low Sulphur diesel fuel.
ACEA E4 Oil providing excellent control of piston cleanliness, wear, soot handling and lubricant stability. It
is recommended for highly rated diesel engines meeting up to Euro V emission requirements and
running under very severe conditions, e.g. significantly extended oil drain intervals according to the
manufacturer’s recommendations. It is suitable for engines without particulate filters, and for some
EGR engines and some engines fitted with SCR NOx reduction systems.
ACEA E7 Oil providing effective control with respect to piston cleanliness and bore polishing. It further
provides excellent wear control, soot handling and lubricant stability. It is recommended for highly
rated diesel engines meeting up to Euro V emission requirements and running under severe
conditions, e.g. extended oil drain intervals. It is suitable for engines without particulate filters, and
for most EGR engines and most engines fitted with SCR NOx reduction systems.
JASO
DH-1
Heavy duty equipment diesel engine oil category for pump protection, anticorrosion protection, oxidation
inhibition and soot control. These oils are recommended for engines without diesel particle filter (DPF).
High Sulphur fuels above 0,05% admissible for engines lubricated by motor oils according to DH-1.
JASO
DH-2
Heavy duty diesel oils for engines equipped with aftertreatment systems like diesel particle filters (DPF)
and catalysts. Requirements to antiwear, sludge, anticorrosion and soot control properties similar as set
by JASO DH-1 oils.
JASO classification of heavy-duty diesel engine oils
25
VDS-4 Low ash engine oils for the latest Volvo engines, including Tier III. Compatible with diesel particle filters
(DPF). Comply to API CJ-4 requirements.
VDS-3 Engine oils for Volvo engines. Specification based on ACEA E7 demands with additional requirements to
high-temperature deposits and protection against bore polishing. Specification includes test trials on Volvo
engines.
VDS-2 Engine oil for Volvo engines. Specification confirms successful field trials on Volvo engines in extreme
conditions.
VDS Engine oils for Volvo engines. Contains API CD/CE specifications/requirements and field trial tests on Volvo
engines.
Engine oil specifications: Volvo engines
ECF-3 Low Ash technology oils for latest Caterpillar engines. Compatible with diesel particle filters (DPF). Devel-
oped on the basis of API CJ-4 requirements with additional Caterpillar tests. Comply with engine require-
ments according to Tier 4.
ECF-2 Engine oil category for Caterpillar engines, including engines equipped with ACERT and HEUI systems.
Developed on the basis of API CI-4 requirements with additional Caterpillar tests.
ECF-1a Engine oil category for Caterpillar engines, including engines equipped with ACERT and HEUI systems.
Developed on the basis of API CH-4 requirements with additional Caterpillar tests.
Engine oil specifications: Caterpillar engines
Engine Oils
1 
Protection against Bore
Polishing
2 
DPF compatibility
3 
Anticorrosion protection
4 
Oxidation stability and
thickening inhibition
5 
Prevention of high-
temperature deposits
6 
Soot control
7 
Antiwear properties
Volvo VDS-4 Volvo VDS-3 Volvo VDS-2 Volvo VDS-1
Comparison of specifications 1
5 4
6 3
7 2
10
8
6
4
2
According to The Lubrizol Corporation.
26 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Cat. 3.1 Low ash top quality oils for wide ambient temperature range applications (Low Sulfated Ash, Phosphorus
and Sulphur). Depending on operational conditions, prolonged oil drain intervals are admissible. DPF com-
patible. Based on ACEA E6 specification.
Cat. 3 Top quality oils for wide ambient temperature range applications. Depending on operational conditions,
prolonged oil drain intervals are admissible. Based on ACEA E4 specification.
Cat. 2.1 Low ash top quality oils for wide ambient temperature range applications (Low Sulfated Ash, Phosphorus
and Sulphur). DPF compatible. Based on ACEA E9 and API CJ-4 specifications.
Cat. 2 Mainstream products for various ambient temperature range applications. Based on ACEA E5 specification.
Cat. 1 Multigrade oils for various ambient temperature range applications. Based on ACEA E2 and API CG-4
specifications.
Engine oil specifications: MTU engines
1 
Protection against Bore
Polishing
2 
DPF compatibility
3 
Anticorrosion protection
4 
Oxidation stability and
thickening inhibition
5 
Prevention of high-
temperature deposits
6 
Soot control
7 
Antiwear properties
Cat. 3.1 Cat. 3 Cat. 2.1 Cat. 2 Cat. 1
Comparison of specifications
5 4
6 3
7 2
1
6
4
2
8
6
4
2
8
10
10
DQC IV
LA
Low ash diesel engine oils according to UHPD requirements. In some instances conforms to higher
requirements to closed crankcase ventilation system engines compared to ACEA. Provides enhanced
thermal stability under high thermal stress.
DQC IV Oil for diesel engines with closed crankcase system and high thermal stress according to UHPD
specifications.
DQC III Oil for high performance engines with closed crankcase ventilation system and/or high thermal stress.
DQC II General purpose engine oils for engines with open crankcase ventilation system and standard drain
intervals. Developed according to ACEA E7 and API CH-4 norms.
DQC I Oils for standard applications if equipment manufacturer do not require latest specification oils. Developed
on the basis of ACEA E2 and API CF specifications.
Engine oil specifications: Deutz engines
According to The Lubrizol Corporation.
Due to specific conditions in mining industry quarry
roads are bumpy and uneven. Such road surface is
detrimental not just to chassis and suspension but
is tough on transmission too. Primarily described
operation conditions cause excessive shock-loads
on the gear teeth and bearings of transmission.
Besides quarry equipment transmissions
continuously operate at low gears and poorly
ventilated environment that often leads to
overheating of systems. Dust and humidity worsen
conditions even further and contribute to corrosion
and sludge formation in transmission.
To cope with conditions and environment
described above, G-Truck, G-Box and Gazpromneft
transmission oils are formulated with high
safety margin of properties. Good antiwear and
antiscuffing capabilities provide perfect gear
protection against micropitting and wear at a
wide range of loads and variable speed. High
antioxidant additive content provides stable viscosity
and eliminates sludge formation during high
temperature peaks. Good foam control additionally
protects transmission against mechanical
failures. Anticorrosion additives prevent chemical
degradation of surfaces in presence of water.
Conditions and
environment
specific to
transmissions
operating
in a quarry
27
28 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
5.1. Classification of transmission oils
API GL-4 API GL-5
GL-5 LS
+
API GL-4/GL-5
Application
Manual transmissions
and other lightly loaded
transmissions.
Differentials, Manual
transmissions with steel
synchronizers or non-
synchronized transmissions.
Various transmissions with
copper alloy elements, or
hypoid transmissions.
Product
range
G-Truck GL-4
80W-90
G-Truck Z 75W-80
G-Box GL-4 75W-90
G-Box Expert GL-4 75W-90,
80W-85
G-Truck GL-5 80W-90,
85W-90, 85W-140, 75W-140
G-Box GL-5 75W-90
G-Box Expert GL-5 75W-90, 80W-90
Special oils for LSD differentials:
G-Truck LS 80W-90, 85W-90, 85W-140
G-Truck GL-4/GL-5 80W-90
G-Box GL-4/GL-5 75W-90
Gazpromneft GL-4 75W-90,
80W-85, 80W-90, 90, 140
Gazpromneft GL-5 75W-90, 80W-90,
85W-140, 90, 140
Gazpromneft Super T-3 85W-90
Gazpromneft GL-4/GL-5 75W-90
Antiwear
Limited Slip
Friction modified
Antiscuffing properties
Copper alloy compatibility
Extended drain interval
Property icon
29
Transmission Oils
Name,
SAE Viscosity Grade
Base
oil
Provention
of
micropitting
Extended
drain
interval
Limited
Slip
compatibility
Oil
film
strength
Copper
alloy
compatibility
OEM
require-
ments
API
GL-4/
GL-5
G-Box GL-4/GL-5 75W-90
G-Truck GL-4/GL-5 80W-90
API
GL-5 G-Box GL-5 75W-90
G-Truck GL-5
80W-90, 85W-90
85W-140
75W-140
G-Truck LS
80W-90, 85W-90
85W-140
G-Box Expert GL-5
75W-90
80W-90
API
GL-4 G-Box GL-4 75W-90
G-Truck GL-4 80W-90
G-Truck Z 75W-80
G-Box Expert GL-4
75W-90
80W-85
Synthetic oils Semi-synthetic oils Mineral oils
* Limited Slip differential
5.2. Product range of G-Truck and G-Box transmission oils
30 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Truck GL-5 80W-90, 85W-140
80W-90 APPROVALS: MB-Approval; ZF TE-ML 16B, 17B, 19, 21A.
SPECIFICATIONS: MAN 342 Type M1; API GL-5; DAF Axle; Volvo
97310; Renault Trucks; ZF TE-ML 05A, 07A, 08.
85W-140 APPROVALS: ZF TE-ML 16D, 21A.
SPECIFICATIONS: API GL-5; DAF Axle; Volvo 97310;
Iveco; ZF TE-ML 05A, 07A, 08.
Protection of hypoid transmission at high
torque conditions*
Amount of insoluble deposits (in pentane)
after oxidation**
G-Truck GL-5 oils form reliable antiscuffing layers
to prevent micropitting of the gear teeth even at
high loads on transmission.
G-Truck GL-5 oils minimize deposition of insoluble
deposits on the surfaces of hypoid transmission gear
teeth, thus maintaining effective heat dissipation.
* ASTM D6121 (L-37) test; ** ASTM D5704 (L-60) test.
G-Truck GL-5 85W-140 G-Truck GL-5 80W-90
Limit Limit
Antiwear protection, Rating Insoluble deposits, %
10
7,5
5
2,5
3,5
3
2,5
2
1,5
1
0,5
Advantages of G-Truck GL-5 80W-90, 85W-140
Excellent antiscuffing properties Maintains reliable lubrication of gear teeth even
at the most extreme loads - long life cycle of
differentials.
Highly stable viscosity Oil retains its lubricating properties over whole
drain interval - consistent protection of gear
transmission mechanisms.
High thermal stress resistance Prevents deposit formation on sliding surfaces
- deposit layer on gear surfaces impairs heat
exchange capability.
Seal compatibility Eliminates leakage and unplanned downtime.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
31
API GL-4/GL-5
G-Box GL-4/GL-5 75W-90
Universal transmission oil made of synthetic base stock for light and
heavy-duty cargo vehicles, special and off-road machinery. Applicable for
transmissions requiring API GL-4 oil (differentials without hypoid spiral
bevel gears, synchronized manual gearboxes, transfer boxes, power take-
off gearboxes etc.), as well as for units requiring API GL-5 oils (hypoid
transmissions, non-synchronized manual gearboxes, transfer boxes, power
take-off gearboxes etc.). Provides extended drain intervals compared to mineral
based lubricants. Not recommended for limited slip differentials (LSD).
APPROVALS:
MAN 341, Type Z2; MAN 342 Type S1;
MB-Approval 235.8; Volvo 97312;
ZF TE-ML 02B, 05A, 12L, 12N, 16F,
17B, 19C, 21A.
SPECIFICATIONS:
API GL-4/GL-5/MT-1;
ArvinMeritor 076-N;
MAN 341 Type E3; Eaton Europe
Extended Drain; MACK GO-J;
MAN M 3343 Type S; MIL-L-2104D;
MIL-PRF-2105E. formulation
performance level according to
Scania STO 1:0.
G-Truck GL-4/GL-5 80W-90
Multigrade transmission oil made of mineral base stock for heavy-duty
cargo vehicles, special and off-road machinery operating in a wide ambient
temperature range. Applicable for transmissions requiring API GL-4 oils
(differentials without hypoid spiral bevel gears, synchronized manual
gearboxes, transfer boxes, power take-off gearboxes etc.), as well as for units
requiring API GL-5 oils (hypoid transmissions, non-synchronized manual
gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended
for limited slip differentials (LSD).
APPROVALS:
MAN 341 Type Z2; MAN 342 Type M2;
MB-Approval 235.0;
ZF TE-ML 02B, 05A, 12L, 12M, 16B,
17H, 19B, 21A.
SPECIFICATIONS:
API GL-4/GL-5/MT-1;
ArvinMeritor 076-A/D;
MACK GO-J; MAN 341 Type E2;
MAN M 3343 Type M; MIL-L-2104D;
MIL-PRF-2105E. formulation
performance level according to
Scania STO 1:0.
API GL-5
G-Box GL-5 75W-90
Semi-synthetic transmission oil for light and heavy-duty cargo vehicles, special
and off-road machinery operating in a wide ambient temperature range.
Applicable for transmissions requiring API GL-5 oils (hypoid transmissions,
non-synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Provides extended drain intervals compared to mineral based lubricants.
Not recommended for limited slip differentials (LSD).
SPECIFICATIONS:
API GL-5.
Transmission Oils
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
32 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
API GL-5
G-Box Expert GL-5 75W-90, 80W-90
Transmission oil for light and heavy-duty cargo vehicles, special and off-
road machinery operating in a wide ambient temperature range. Applicable
for transmissions requiring API GL-5 oils (hypoid transmissions, non-
synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Not recommended for limited slip differentials (LSD).
APPROVALS:
JSC Avtovaz.
SPECIFICATIONS:
API GL-5.
G-Truck GL-5 85W-90
Mineral transmission oil for heavy-duty cargo vehicles, special and off-
road machinery operating in a wide ambient temperature range. Applicable
for transmissions requiring API GL-5 oils (hypoid transmissions, non-
synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Not recommended for limited slip differentials (LSD).
SPECIFICATIONS:
API GL-5; DAF Axle;
Iveco; MAN 342 Type M1;
MB 235.0; ZF TE-ML 05A, 16C,
17B, 19B, 21A.
G-Truck GL-5 75W-140
Synthetic transmission oil based on top performance Group IV (PAO) base
stock for heavily loaded hypoid transmissions of heavy-duty cargo, special
and off-road machinery operating in a wide range of ambient temperatures.
Applicable for heavy-duty hypoid transmissions requiring API GL-5 oils with
SAE XW-140 viscosity grade. Provides extended drain intervals compared
to mineral based lubricants. Not recommended for limited slip differentials
(LSD).
SPECIFICATIONS:
API GL-5.
G-Truck LS 80W-90, 85W-90, 85W-140
Series of transmission oils intended for driving axles of heavy duty cargo,
special and off-road machinery with limited slip differentials (LSD) operating
in a wide range of ambient temperatures. Oils of this series can be used
for lubrication of other transmission units requiring API GL-5 oils (non-
synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.).
APPROVALS:
ZF TE-ML 05C, 12C, 16E
valid for SAE 85W-90 and 85W-140
only, 21C.
SPECIFICATIONS:
API GL-5.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
33
Transmission Oils
API GL-4
G-Box GL-4 75W-90
Semi-synthetic transmission oil for light and heavy-duty cargo vehicles, special
and off-road machinery operating in a wide ambient temperature range. Applicable
for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel
gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Provides extended drain intervals compared to mineral based lubricants.
SPECIFICATIONS:
API GL-4.
G-Box Expert GL-4 75W-90, 80W-85
Transmission oil for light and heavy-duty cargo vehicles, special and off-road
machinery operating in a wide ambient temperature range. Applicable for
transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel
gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.).
APPROVALS:
JSC Avtovaz;
ZF TE-ML 17A SAE 80W-85 only.
SPECIFICATIONS:
API GL-4; MB 235.1
(only SAE 80W-85).
G-Truck GL-4 80W-90
Mineral transmission oil for light and heavy-duty cargo vehicles, special and off-
road machinery operating in a wide ambient temperature range. Applicable for
transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel
gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.).
APPROVALS:
ZF TE-ML 16A, 17A, 19A.
SPECIFICATIONS:
API GL-4; MAN 341 Type E1/Z2;
ZF TE-ML 02B.
G-Truck Z 75W-80
Semi-synthetic fuel saving transmission oil containing top performance Group
IV (PAO) base stock for transmissions of light and heavy-duty cargo, special and
off-road machinery operating in a wide range of ambient temperatures. Applicable
for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel
gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Provides extended drain intervals compared to mineral based lubricants.
Intended for ZF transmissions of commercial vehicles manufactured up to 2014.
SPECIFICATIONS:
API GL-4; DAF Axle; Iveco;
Eaton Europe Extended Drain;
MAN 341 Type Z3; Renault
Trucks; Volvo 97305;
ZF TE-ML 02D.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
34 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Automatic Transmission Fluids (ATF)
Power steering and several other hydraulic systems of heavy duty equipment.
Powershift gear boxes.
Basic ATF applications in Mining Industry
35
Name Base Oil Drain interval Sludge
control
Clutch
protection
Viscosity
stability
Low temperature
properties
G-Box ATF DX III
G-Box Expert ATF
DX III
G-Box ATF DX II
Specifics of Dexron classification
G-Box oils for Automatic Transmissions
1955
1960
1965
1970
1975
1980
1985
1990
1995
2000
2005
Type A Suffix A
(TASA)
Dexron II (D)
Dexron II (E)
Dexron III (G)
Dexron III (H)
General Motors develops first
specification for automatic transmission
fluids: Type A (later - Type A Suffix A)
Oils made of plant and animal
origin are replaced by solely
mineral base oils, additives and
other components
Synthetic base
oils are applied
Low temperature
Viscosity performance
Protection of friction discs
Antioxidative
capability
Enhanced anticorrosion
Key features
Transmission Oils
Synthetic Oils Semi-Synthetic Oils Mineral Oils
36 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
5.3. Product range of Gazpromneft Transmission Oils
Name,
SAE Viscosity Grade
Base oil Provention of
micropitting
Extended drain
intervals
Film strength Copper alloy
compatibility
OEM requirements
Gazpromneft
GL-4/GL-5 75W-90
Gazpromneft GL-5
75W-90
80W-90
85W-140, 140
90
Gazpromneft
Super Т-3 85W-90
Gazpromneft GL-4
75W-90
80W-85, 80W-90, 90
140
API GL-4/GL-5
Gazpromneft GL-4/GL-5 75W-90
Multigrade transmission oil made of synthetic base stock for machinery
operating in a wide ambient temperature range. Applicable for transmissions
requiring API GL-4 oils (differentials without hypoid spiral bevel gears,
synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.), as well as for units requiring API GL-5 oils (hypoid transmissions, non-
synchronized manual gearboxes, transfer boxes, power take-off gearboxes
etc.). Not recommended for limited slip differentials (LSD). Provides extended
drain intervals compared to mineral based lubricants.
SPECIFICATIONS:
API GL-4, GL-5, MT-1;
MIL-PRF-2105E; SAE J2360.
APPROVALS:
ZF TE-ML 02B, 05A, 12L, 12N, 16B,
17B, 19C, 21A; MAN 342 Type M3;
MAN 341 Type Z2, E2; formulation
approved according to Scania STO
1:0 requirements.
Synthetic oils Semi-synthetic oils Mineral oils
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
37
Transmission Oils
API GL-5
Intended for transmission systems if equipment requires API GL-5 oils (hypoid transmissions, non-synchronized
manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials
(LSD).
Gazpromneft GL-5 75W-90
Semi-synthetic transmission oil operating in a wide ambient
temperature range. SPECIFICATIONS:
API GL-5.
Gazpromneft GL-5 80W-90
Mineral transmission oil operating in a wide ambient temperature
range.
APPROVALS:
ZF TE-ML 05A, 12E, 16B, 17B, 19B, 21A;
JSC Avtovaz.
SPECIFICATIONS:
API GL-5; MAN 342 Type M2;
ZF TE-ML 07A/08/16C/16D.
Formulation performance level according
to Scania STO 1:0.
Gazpromneft Super Т-3 (SAE 85W-90)
Mineral transmission oil operating in a wide ambient temperature
range.
SPECIFICATIONS:
API GL-5; MAN 342 Type M1; MB 235.0;
JSC GAZ.
APPROVALS:
ZF TE-ML 16C, 17B, 19B, 21A;
JSC Avtovaz.
Gazpromneft GL-5 85W-140
Mineral transmission oil operating in a wide ambient temperature
range. Intended for heavily loaded hypoid transmissions designed for
API GL-5 oil with viscosity grade SAE xxW-140.
SPECIFICATIONS:
API GL-5.
Gazpromneft GL-5 90, 140
Transmission oil for heavy duty hypoid transmissions operating in a
limited ambient temperature range.
SPECIFICATIONS:
API GL-5.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
38 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
API GL-4
Intended for transmission systems if equipment requires API GL-4 oils (non-hypoid final drives, synchronized
manual gearboxes, transfer boxes, power take-off gearboxes etc.).
Gazpromneft GL-4 75W-90
Semi-synthetic transmission oil for a wide ambient temperature range.
SPECIFICATIONS:
API GL-4.
Gazpromneft GL-4 80W-85, 80W-90
Transmission oil for a wide ambient temperature range.
APPROVALS:
JSC Avtovaz.
SPECIFICATIONS:
API GL-4; ZF TE-ML 08.
Gazpromneft GL-4 90, 140
Transmission oil for a limited ambient temperature range.
SPECIFICATIONS:
API GL-4.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
39
Transmission Oils
Gazpromneft Automatic Transmission Fluids
Name Base Oil Drain
Interval
Protection
against deposits
Clutch
protection
Viscosity
stability
Low
temperature
properties
Gazpromneft
ATF DX III
Gazpromneft
ATF DX II
5.4. API classification for manual transmission oils,
manual transaxles, and axles
GL-5 Transmission oils containing highly effective extreme pressure additives. Capable to
withstand harsh shock-load operation conditions, e.g. hypoid transmissions at high
speed. Recommended for differentials of modern vehicles. Not recommended for
manual transmissions with copper alloy synchromesh.
GL-4 Transmission oils containing highly effective extreme pressure additives.
Recommended for manual gearboxes, including transmissions with copper alloy
synchromesh. Not effective for lubrication of hypoid transmissions under shock-
loads.
GL-3 Transmission oils containing moderate extreme pressure additives. Recommended
for light-duty manual transmissions and differentials.
GL-2 Mineral oils containing antiwear additives. Application similar to API GL-1 but capable
to withstand higher loads.
GL-1 Straight mineral oil without additives. Applicable for light-duty non-synchronized
transmissions, spiral bevel and worm gears. Specification is obsolete.
Semi-synthetic Oils Mineral Oils
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
40 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Specifications of oils for ZF transmissions
TE-ML 01 Manual ZF transmissions for trucks
TE-ML 02 Manual and automated ZF transmissions for trucks, buses, light commercial vehicles and
special vehicles
TE-ML 03 Transmissions for off-road equipment
TE-ML 04 Marine transmissions
TE-ML 05 Axles for off-road vehicles
TE-ML 06 Tractor transmissions and hydraulic lifts
TE-ML 07 Hydrostatic-mechanical and electric drive systems
TE-ML 08 Steering systems (non-power-assisted) for cars, commercial vehicles and
off-road vehicles
TE-ML 09 Steering systems and oil pumps for cars, commercial vehicles
and off-road vehicles
TE-ML 11 Manual transmissions, double-clutch transmissions and automatic
transmissions for cars
TE-ML 12 Axles and wheel heads for buses and trucks
TE-ML 14 Powershift transmissions, type Ecomat, for buses, trucks, and special vehicles
TE-ML 15 Brake systems for special vehicles
TE-ML 16 Transmissions for rail vehicles
TE-ML 17 Transmissions and axles for lift-trucks
TE-ML 19 Transfer and offset transmissions for commercial vehicles
TE-ML 20 Powershift transmissions, type EcoLife, for buses and trucks
TE-ML 21 Tractor axles, transmissions for harvesters and final drives
Hydraulic systems of mobile machinery, particularly
those operating in mining, are subjected
to significant loads. Wide range of ambient
temperatures combined with dust and humidity of
the working environment pose high risk of water
and dust contamination. That leads to corrosion and
premature wear of components.
Due to extreme pump capacity of mining hydraulic
systems oil is exposed to substantial temperature
rise what potentially leads to varnish formation and
cavitation.
Excellent oxidation stability properties combined
with high quality base oils inhibits the varnish
formations. Good antiwear properties provide
protection of hydraulic system components against
failure. Excellent water separation properties
separate emulsified water even in small oil
sumps. Enhanced anticorrosion properties protect
components of hydraulic systems in case if water
contamination is inevitable. Minimized tendency to
foaming and rapid air release provides additional
protection of hydraulic pumps against overheating,
cavitation and wear.
As a result, hydraulic oils of G-Special and
Gazpromneft series provide considerable
performance safety gap.
Conditions and
environment
specific
to hydraulic
systems
operating in
Mining industry
41
42 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
6.1. Classification of Hydraulic Oils
DIN
51524
ISO
6743/4
GOST
17479.3
Type of Oil Application
H HH A Mineral oils without
additives
Outdated hydraulic systems of earlier generations equipped
with gear or piston pumps under low system pressure.
HL HL Б Mineral oils with anti-
oxidants and corrosion
inhibitors
Outdated hydraulic systems of earlier generations equipped
with any type of pump under different types of pressure. Ex-
tended drain interval compared to previous category.
HLP HM В HL + antiwear additives Modern hydraulic systems equipped with any type of pump
and capable of operating under or high pressure. Category
sets additional requirements for antiwear properties. Appli-
cable at ambient temperatures above 0°C (indoors or out-
doors at moderate climate conditions).
HVLP HV HM + viscosity modi-
fiers
Modern hydraulic systems equipped with any type of pump
capable of operating under high pressure. Category sets
additional requirements for antiwear properties. Applicable
for a wide range of ambient temperatures, including tempre-
tures under 0 °C.
HVLPD HV + dispergents Modern hydraulic systems equipped with any type of pump,
capable of operating under high pressure. Recommended
for specific conditions when potential water, dirt or other
contamination is highly probable and accumulated water can
not be drained from the sump. Applicable for a wide range of
ambient temperatures.
43
Synthetic Oils Mineral Oils
6.2. Product range of G-Special hydraulic oils
Name,
ISO Viscosity Grade
Base
oil
Oxidation
stability
Viscosity
stability*
Antiwear
properties
Water
sepa-
ration
Emulsifying
property
Antifoaming
property
Zinc-Free
technology
Low
tem-
perature
properties
G-Special
Hydraulic Nord-32
G-Special Power HVLP
ISO VG: 32, 46
G-Special
Hydraulic HVLP
ISO VG: 22, 32, 46
G-Special
Hydraulic HVLPD-46
Hydraulic Oils
* Ability to stay in initially assigned ISO viscosity grade.
44 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
* Test ASTM D4310; ** Test ISO 6427.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
* 
Temperature when hydraulic oil reaches maximum cold start dynamic viscosity limit admissible
by Bosch Rexroth pumps.
-40 -35 -30 -25 -20 -15 -10 -5 0
G-Special Hydraulic Nord-32
°С
Regular oil HVLP-32
Minimum temperature for cold start of hydraulic pump*
Limit
Seal compatibility**
G-Special Hydraulic Nord-32 compatibility with
elastomers minimizes leakage and top-up volume
of lubricant.
Acid Number TAN, mg KOH/g Hardening, degree
1
0,8
0,6
0,4
0,2
12,5
12
11,5
11
10,5
10
9,5
High temperature oxidation stability*
G-Special Hydraulic Nord-32
Hydraulic oil providing superior properties at low
ambient temperatures. Formulation designed using
synthetic components of Group IV (PAO) and Group V
base stock according to API classification. Intended for
application in hydraulic systems of quarrying, special
and off-road equipment operating in a harshest Nordic
climate conditions (e.g. Northern Siberia). Excellent
viscosity behavior at extremely low temperatures
makes it possible to operate hydraulic systems the
whole year round. High antiwear protection, oxidation
stability and good filterability prolongs life cycle of
hydraulic components.
SPECIFICATIONS:
DIN 51524 Part 3 (HVLP);
ISO 11158 HV.
G-Special Hydraulic Nord-32 G-Special Hydraulic Nord-32
Limit
High oxidation stability at high temperatures
makes G-Special Hydraulic Nord-32 exceptionally
resistant against sludge formation and improves
filterability, as well as anticorrosion properties.
45
Hydraulic Oils
G-Special Power HVLP-32, 46
Energy saving hydraulic oil providing improved
performance of equipment and fuel saving advantages.
Since oil formula is based on synthetic base stock
product possesses excellent oxidation stability
and minimized sludge formation tendency, as well
as effectively protects parts of hydraulic system
against corrosion and cavitation at high loads and
various climate conditions. Last generation thickener
provides maximal oil viscosity stability during elevated
mechanical loads on the hydronic system and varying
operating temperatures throughout the entire drain
period.
APPROVALS:
Denison Hydraulics HF-0,1,2
(ISO 32).
SPECIFICATIONS:
DIN 51524 Part 3 (HVLP);
ISO 11158 HV;
Bosch Rexroth;
RDE 90235.
Viscosity stability**
Excellent oxidation stability of G-Special Power
HVLP-32 provides stable performance and varnish
control in hydraulic system within the entire drain
interval.
Increase of oxidation by-products at IR spectrum,
sм-1
/мм
200
160
120
80
40
16
12
8
4
High temperature oxidation stability*
Outstanding viscosity stability of G-Special Power
HVLP-32 guarantees required viscosity and oil
pump output at elevated mechanical loads on
hydraulic system during the entire drain interval.
Kinematic viscosity change at 100 ºC after KRL shear
stability test, %
* ASTM D7214; ** DIN 51350-6.
G-Special Power HVLP-32 G-Special Power HVLP-32
Mineral based oil Mineral based oil
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
46 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Name,
ISO Viscosity Grade
Oxidation
sta-
bility
Viscosity
stabil-
ity*
Antiwear
pro-
preties
Water
separation
Emulsifying
property
Air
separation/
Antifoaming
property
Zinc-Free
tech-
nology
Wide
ambient
temperature
application
Gazpromneft Hydraulic Nord-32
Gazpromneft Hydraulic HVLP
ISO VG: 10, 15, 22, 32, 46, 68
Gazpromneft Hydraulic HLP
ISO VG: 32, 46, 68, 100
Gazpromneft Hydraulic HZF
ISO VG: 32, 46, 68
Gazpromneft Hydraulic HLPD
ISO VG: 32, 46, 68
Gazpromneft Hydraulic
ISO VG: 32, 46, 68, 100
G-Special Hydraulic HVLP-22, 32, 46, 68
Series of hydraulic oils designed for application in
hydraulic systems of quarrying, special and off-road
machinery, as well as stationary equipment operating
at high and low ambient temperatures. Oils provide
operation of mobile hydraulic systems at wide range
of weather conditions, protect hydraulic system
components against wear, contribute to quick air and
water separation, inhibit oxidation and foam formation.
SPECIFICATIONS:
DIN 51524 Part 3 (HVLP);
ISO 11158 HV;
Denison Hydraulics HF-0,1,2
(ISO VG 32, 46, 68); MAG
P-68/69/70 (ISO VG 32, 46, 68);
Eaton Vickers 35VQ25;
Bosch Rexroth RDE 90235.
6.3. Product range of Gazpromneft hydraulic oils
* Ability to stay in initially assigned ISO viscosity grade.
G-Special Hydraulic HVLPD-46
Oil for round the year application in quarrying, special
and off-road machinery operating at extremely dirty
and wet conditions. Suitable for the hydraulic sump
with no water draining system. Oil keeps water and
dirt suspended so that contamination is driven to the
oil filter instead of settling out on the surfaces, which
prevents the negative effect on the hydraulic system
SPECIFICATIONS:
DIN 51524 Part 3 (HVLP)
(except Water Separation
according to ASTM D1401 - not
applicable to HVLPD type of
oils).
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
47
Gazpromneft Hydraulic Nord-32
Hydraulic fluid providing enhanced low temperature
resistance properties which make hydraulic system
start possible in extreme climate conditions (such
as Northern Siberia). Intended for mobile hydraulic
systems.
SPECIFICATIONS:
DIN 51524 Part 3.
Hydraulic Oils
Gazpromneft Hydraulic HVLP
Series of hydraulic oils designed for application in
hydraulic systems of quarrying, special and off-road
machinery, as well as stationary equipment operating
at high and low ambient temperatures. Oils provide
operation of mobile hydraulic systems at wide range
of weather conditions, protect hydraulic system
components against wear, deposit formation and
corrosion.
AVAILABLE VISCOSITY
GRADES
ISO VG: 10, 15, 22, 32, 46, 68.
APPROVALS/
SPECIFICATIONS
ISO viscosity grade
10 15 22 32 46 68
ISO 11158 HV
DIN 51524 Part 3 (HVLP)
Denison HF-0,1,2
Eaton Vickers 35VQ25
Bosch Rexroth 90220-01
Bosch Rexroth RDE
90235
Bosch Rexroth Fluid
Rating List RDE 90245
MAG P-68 (ISO 32)
MAG P-69 (ISO 68)
MAG P-70 (ISO 46)
— APPROVALS; — SPECIFICATIONS.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
SPECIFICATIONS
48 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Lubricants Ltd. is the first
Russian company to have passed the
toughest examination and acquired Bosch
Rexroth RDE 90235 (Bosch Rexroth RDE
90245 list) approval:
Gazpromneft Hydraulic HLP-32;
Gazpromneft Hydraulic HLP-46;
Gazpromneft Hydraulic HLP-68;
Gazpromneft Hydraulic HVLP-32;
Gazpromneft Hydraulic HVLP-46.
Pump test characteristics:
Control of 90 physical/chemical parameters.
Oil tested before, during and after the
operation period.
New test on axial piston pump:
During the pump test evaluated:
Preservation of nitride layer on the pistons.
Antiwear properties of the oil.
Ability to maintain reliability of hydraulic
system.
500 500
4 000
Duration, h Pressure, atm
Speed, rpm
49
Effective pump operation during entire life cycle
Hydraulic Oils
Advantages of Gazpromneft Hydraulic HVLP compared to the leading global hydraulic oil standard
Bosch Rexroth RDE 90235:
Preservation of pump piston ends' sphericity Best antiwear protection of parts
Maximized life cycle and minimized downtime
of the equipment
Gazpromneft
Hydraulic HVLP-32
Gazpromneft
Hydraulic HVLP-32
Limit Limit
Max limit
Max limit
3 times
2,5 times
Axial Shoe lift of hydraulic pump after 510 hour test, mm Hydraulic pump piston wear loss after 510 hour test, mg
16
0,06
0,02
0,04
12
8
4
50 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Hydraulic HZF-32, 46, 68
Series of zinc-free oils for hydraulic systems with
a fine clearance servo-valves (silver coated parts
present) installed on quarrying, special, off-road
machinery or stationary equipment. Application for low
temperature operation admissible only according to
recommendation of equipment manufacturer.
APPROVALS:
Denison Hydraulics HF-0,1,2;
Bosch Rexroth RE 90220.
SPECIFICATIONS:
DIN 51524 Part 2 (HLP); ISO
11158 HM; MAG P-68, 69, 70;
Eaton Vickers 35VQ25.
Zn-FREE
Gazpromneft Hydraulic HLP-32, 46, 68, 100
Series of zinc-free oils for heavy-duty hydraulic
systems of the quarrying, special, off-road machinery
or stationary equipment. Highly recommended for
the systems which require high viscosity stability
during the whole drain interval. Application for low
temperature operation admissible only according to
recommendation of equipment manufacturer.
Approvals of leading equipment
manufacturers.
APPROVALS/
SPECIFICATIONS
ISO Viscosity Grade
32 46 68 100
DIN 51524 Part 2 (HLP)
ISO 11158 HM
Denison Hydraulics HF-0,1,2
Eaton Vickers 35VQ25
Bosch Rexroth 90220-01
Bosch Rexroth Fluid Rating List RDE 90245
MAG P-68 (ISO 32)
MAG P-69 (ISO 68)
MAG P-70 (ISO 46)
Engel
Battenfeld
Beltramelli
Bekum
Demag
Danieli
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
— APPROVALS; — SPECIFICATIONS.
SPECIFICATIONS
51
Hydraulic Oils
Gazpromneft Hydraulic-32, 46, 68, 100
Series of hydraulic oils designed to replace monograde
oils (IGP, IGS) quality requirements and is intended for
application at temperature above 0 °C SPECIFICATIONS:
DIN 51524 Part 2 (HLP).
52 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Dependence of kinematic viscosity on temperature:
G-Special Hydraulic Nord-32; G-Special Power HVLP-32, 46.
G-Special Hydraulic Nord-32; G-Special Power HVLP-32, 46
6.4. Diagrams: dependence of kinematic viscosity
of hydraulic oil on temperature
G-Special Hydraulic
Nord-32
1,00
10,00
100,00
1 000,00
10 000,00
Kinematic Viscosity, cSt
Temperature, °С
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110
G-Special Hydraulic
Power HVLP-32
G-Special Hydraulic
Power HVLP-46
53
Hydraulic Oils
G-Special Hydraulic
HVLP-22
Gazpromneft
Hydraulic HVLP-10
Gazpromneft
Hydraulic HVLP-32
G-Special Hydraulic
HVLP-32
Gazpromneft
Hydraulic HVLP-15
Gazpromneft
Hydraulic HVLP-46
G-Special Hydraulic
HVLP-46
Gazpromneft
Hydraulic HVLP-22
Gazpromneft
Hydraulic HVLP-68
1,00
1,00
10,00
10,00
100,00
100,00
1 000,00
1 000,00
10 000,00
10 000,00
100 000,00
100 000,00
Dependence of kinematic viscosity on temperature:
G-Special Hydraulic HVLP series.
Dependence of kinematic viscosity on temperature:
Gazpromneft Hydraulic HVLP series.
Kinematic Viscosity, cSt
Kinematic Viscosity, cSt
G-Special Hydraulic HVLP
Gazpromneft Hydraulic HVLP
Temperature, °С
Temperature, °С
-50
-50
-40
-40
-30
-30
-20
-20
-10
-10
0
0
10
10
20
20
30
30
40
40
50
50
60
60
70
70
80
80
90
90
100
100
110
110
54 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft
Hydraulic HZF-32
Gazpromneft
Hydraulic HZF-46
Gazpromneft
Hydraulic HZF-68
Dependence of kinematic viscosity on temperature:
Gazpromneft Hydraulic HZF series.
Kinematic Viscosity, cSt
Gazpromneft Hydraulic HZF
-40
-40
-20
-20
0
0
20
20
40
40
60
60
80
80
120
120
100
100
Gazpromneft
Hydraulic HLP-32
Gazprom­neft­
Hydraulic HLP-46­
Gazpromneft
Hydraulic HLP-68
Gazpromneft
Hydraulic HLP-100
1,00
1,00
10,00
10,00
100,00
100,00
1 000,00
1 000,00
10 000,00
10 000,00
100 000,00
100 000,00
Dependence of kinematic viscosity on temperature:
Gazpromneft Hydraulic HLP series.
Kinematic Viscosity, cSt
Gazpromneft Hydraulic HLP
Temperature, °С
Temperature, °С
Off-road machinery applications require widely used
universal products (TO-4, UTTO, STOU) supposed to
be suitable for various transmissions and hydraulic
systems. Due to extreme loads engineers of
quarrying equipment prefer oils according to TO-4
specification for power transmission.
Oils of these specifications perform equally well for:
gear teeth protection against wear and micropitting,
protection of clutch and wet brake friction elements
against destruction and overheating. It also works
well as a hydraulic fluid. Besides these oils must
provide sufficient friction of clutch discs, so that
transmission shifts smoothly without disruption
of torque and wet brakes provide adequate grip
without excessive heat generation.
G-Special TO-4 series oils perfectly fit these
conditions. Enhanced antiwear additive property
protects transmission and hydraulic system
elements against premature failures. Antioxidative
properties, combined with high quality base oils,
inhibit sludge and deposit formation while friction
properties provide smooth transmission and wet
brake operation.
Power
Transmission
and Hydraulic
Transmission
Fluids
55
56 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Special Universal Oils
Name,
SAE viscosity grade
Sludge
control
Viscosity stability Heavy-duty
mining
application
Engine application Low
temperature
properties
G-Special TO-4
Arctic 0W-20
G-Special TO-4
10W
30, 50
G-Special UTTO
Premium 10W-30
G-Special UTTO
10W-30
G-Special STOU
10W-30, 10W-40
Oils classified according to TO-4 and UTTO/STOU are not interchangeable and are intended for diverse
applications.
57
Universal Oils
7.1. Power Transmission Oils according to TO-4
Series of hydraulic-transmission fluids
designed for hydraulic systems and
transmissions of heavy duty quarrying, special
and off-road machinery. High and stable
friction properties provide effective operation
of highly loaded wet brakes and continuous
torque in a transmission.
VISCOSITY GRADES:
10W, 30, 50.
APPROVALS:
ZF TE-ML 03C (SAE 10W, 30);
ZF TE-ML 07F (SAE 30).
SPECIFICATIONS:
Caterpillar TO-4; Allison C-4;
API CF/CF-2; ZF TE-ML 03C,
07F (SAE 30, 50);
Komatsu KES 07.868.1.
Stable friction properties Provides smooth operation of clutch discs and brakes -
reliability of equipment.
High oxidation stability Prevents deposit formation on the parts -
maximized life cycle of equipment
Excellent antiwear properties Protects hydraulic system -
saved maintenance budget
High viscosity stability Maintains stable viscosity properties during operation -
reliable lubrication of units and long-lasting performance
of hydraulic system.
Universal application Provides the option of multiple applications including
hydraulic systems, transmissions and wet brakes - saved
storage space and budget.
Advantages of universal G-Special TO-4 oils
G-Special TO-4 10W, 30, 50
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
Transmission units

Clutch systems of heavy duty
equipment

Hydraulic system
58 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Low foaming tendency of G-Special TO-4 30
provides enhanced capacity of hydraulic system.
G-Special TO-4 10W minimizes wear of gear teeth
and prolongs life cycle of gears.
Foam control**
G-Special TO-4 10W G-Special TO-4 30
Limit Limit
Iron, mg Foam volume, ml
60
50
40
30
20
10
160
120
80
40
Antiwear protection*
* FZG Wear Test; ** ТASTM D892.
Synthetic hydraulic-transmission fluid (based on Group
IV PAO base stock) designed for hydraulic systems and
transmissions of heavy duty quarrying, special and
off-road machinery. High and stable friction properties
provide effective operation of highly loaded wet brakes
and continuous torque in a transmission. Maintains
lubricating properties at low ambient temperatures
and provides operational capacity of equipment in the
harsh climate conditions.
SPECIFICATIONS:
Caterpillar TO-4; Allison C-4;
Komatsu Micro-Clutch;
Eaton Vickers 35VQ25.
Transmission units

Clutch systems
of heavy duty
equipment

Hydraulic system
G-Special TO-4 Arctic 0W-20
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
59
Universal Oils
7.2. Universal UTTO and STOU tractor oils
Semi-synthetic hydraulic-transmission fluid for
hydraulic systems and transmissions of special and
off-road machinery operating in a wide range of
ambient temperatures. Optimal friction properties
provide smooth operation of wet brakes and power
transmissions. In contrary to mineral oils extended
drain intervals can be applied.
APPROVALS:
Massey Ferguson CMS
M1145, ZF TE-ML 03E, 05F,
06K, 17E, 21F;
Volvo 97303 (WB 101).
SPECIFICATIONS:
Massey Ferguson CMS M1143,
M1141, M1135;
John Deere JDM J20C, JDM
J20D; Allison C-4;
New Holland CNH MAT 3540;
New Holland CNH MAT 3525
(FNHA-201.00 = M2C 134D);
New Holland CNH MAT 3526
(FNHA 2-C-200.00), 3510
(MS1317 = GL-4), 3509, 3506,
3505; Ford ESN M2C 86 B/C,
M2C 134-D; Fendt (Non Vario);
Komatsu; API GL-4;
Deutz-Fahr; Kubota UDT;
Claas; Landini;
AGCO Power fluid 821XL;
AGCO Q-186 (White Farm),
Ford ESN M2C 134-D, 86 B/C;
MS 1209, 1210, 1230.
G-Special UTTO 10W-30
Hydraulic-transmission fluid for hydraulic systems
and transmissions of special and off-road machinery
operating in a wide range of ambient temperatures.
Optimal friction properties provide smooth operation of
wet brakes and power transmissions.
APPROVALS:
ZF TE-ML 03E, 05F, 17E, 21F;
Volvo 97303 (WB 101);
Massey Ferguson CMS M1145.
SPECIFICATIONS:
Allison C-4, API GL-4,
Massey Ferguson CMS M1143,
New Holland CNH MAT 3525,
John Deere JDM J20C/D.
Transmission units

Clutch systems
of heavy duty
equipment

Hydraulic systemem
G-Special UTTO Premium 10W-30
Transmission units

Clutch systems
of moderate duty
equipment

Hydraulic system
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
60 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
G-Special STOU 10W-30, 10W-40
Series of semi-synthetic multigrade tractor oils suitable
for application in engines, hydraulic systems and
transmissions of special and off-road machinery. Provide
optimal operational properties of wet brakes.
SAE viscosity grades: 10W-30, 10W-40.
APPROVALS:
Massey Ferguson CMS M1145*.
SPECIFICATIONS:
Ford WSS- M2C159B/C, M2C86B,
M2C134A**; John Deere JDM J27;
New Holland NH 024C*,
NH410B**, NH420A**;
FNH 82009201**, 82009202**,
82009203*; Sperry Vickers/Eaton
I-280-S/M2950S;
Sauer Sunstrand/Danfoss Hydro
Static Trans Fluid; Fiat AF87*;
Massey Ferguson CMS M1144,
M1145**, 1139**, 1135**, 1127A**;
ZF TE-ML* 05K, 06B, 06C, 07B, 07D;
API CG-4, CF-4, CF, CE, CD, SF,
SE; API GL-4; ACEA E3; MAN 271;
Caterpillar TO-2; Allison C-4;
MB 227.1; MB 228.1*.
Transmission units

Clutch systems
of moderate duty
equipment

Engines of special
machinery
(check OEM
recommendations)

Hydraulic system
* Only G-Special STOU 10W-40; ** Only G-Special STOU 10W-30.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
Gazpromneft series of greases is intended for
long-lasting operation in harsh conditions under
extreme loads. Applicable to specific mining
and quarrying equipment. Due to shock-loads,
vibration, dusty environment and wide range of
ambient temperatures, all lubricants used in
this environment undergo extensive testing and
improvement process. Just high-grade and most
contemporary technologies used for production of
Gazpromneft greases. All components in greases,
including additives, thickeners and solids, are
carefully selected for the specificity of mining
industry.
Application:
Centralized grease system.
Sliding bearings.
Rolling bearings.
Gear transmissions.
Greases
61
62 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
8.1. Classification of greases
Classification of greases according to DIN 51 502
According to this classification greases are
divided by properties - composition, temperature
range of application, consistency etc. Special
code, assigned to the performance level, makes
the choice of grease easier.
K PF 3 G-20
1 2
Type of grease lubricant Lubricating materials (base oil, additives etc.)
К Grease lubricants for antifriction bearings,plain
bearings and sliding faces according to DIN 51825
G Grease lubricants for enclosed drives accord-
ing to DIN 51826
OG Grease lubricants for open drives
M Lubricants for bearings and seals
P EP Additive
F Solid lubricants
E Polyester
FK Perfluor liquids
HC Synthetic hydrocarbons
PH Ester of phosphoric acid
PG Polyglycols
SI Silicon oils
X Others
1 2 3 4 5
3 Consistency index (NLGI Class)
NLGI Penetration at
25 °С
Consistency Application
000 445–475 Very soft
(like viscous oil)
Enclosed gear systems / central lubrication systems
00 400–430
0 355–385 Soft -
semifluid
1 310–340
Soft
Enclosed gear systems / central lubrication systems / rolling and
sliding bearings
2 265–295
Normal grease
Sliding bearings / rolling bearings / sliding surfaces / central lubri-
cations systems
3 220–250 Firm Sliding bearings / rolling bearings
4 175–205 Hard Rolling bearings / water pump sealing
5 130–160
Very hard Open gear systems / water pump sealing
6 85–115
63
Lower operating temperature limit where grease
reliably sustains its properties.
5 Code number for lower service
temperature
4 Code letter (reaction to water)
Code letter Upper operating tempera-
ture, °С
Reaction to water °С
according to DIN 51807*
C
60
0 at 40 °С or 1 at 40 °С
D 2 at 40 °С or 3 at 40 °С
E
80
0 at 40 °С or 1 at 40 °С
F 2 at 40 °С or 3 at 40 °С
Greases
G
100
0 at 90 °С or 1 at 90 °С
H 2 at 90 °С or 3 at 90 °С
K
120
0 at 90 °С or 1 at 90 °С
M 2 at 90 °С or 3 at 90 °С
N 140
by agreement
P 160
R 180
S 200
T 220
U 220
* 0 — no change; 1 — slight change; 2 — moderate change; 3 — major changeя.
64 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Greases Method
Gazpromneft
Grease
L
EP
00
Gazpromneft
Grease
L
EP
0
Gazpromneft
Grease
L
EP
1
Gazpromneft
Grease
L
EP
2
Gazpromneft
Grease
L
EP
3
Gazpromneft
Grease
L
Moly
EP
2
Gazpromneft
Metalgrease
AC
Code
according to
DIN 51502
DIN 51502 KP 00
K-30
KP 0
K-30
KP 1
K-30
KP 2
K-30
KP 3
K-30
KPF 2
K-30
KPF
2S-30
NLGI Grade ASTM D217 00 0 1 2 3 2 2
Operating
temperature,
°C
-30 up to
120*
-30 up to
120*
-30 up to
120*
-30 up to
120*
-30 up to
120*
-30 up to
120*
-30 up to
200*
Color Visually Amber Amber Amber Amber Amber Dark
Grey
Glassy
Copper
Thickener Lithium
Soap
Lithium
Soap
Lithium
Soap
Lithium
Soap
Lithium
Soap
Lithium
Soap
Bentonite
Solid
additives
— — — — — Molybde-
num
Disulfide
Copper,
Molybdenum
Disulfide,
Graphite
Drop
point,
°C
ASTM D566
GOST 6793
170 170 180 190 190 190 No
Base oil mineral mineral mineral mineral mineral mineral mineral
Kinematic
viscosity of Base
oil at 40 °C, мм2
/с
ASTM D445 150 150 150 150 150 150 110
4-ball welding
load,
(not less than),
N
ASTM D2596
DIN 51350 4
GOST 9490
2 400 2 400 2 400 2 400 2 400 2 800 3 200
4-ball
wear scar
diameter, mm
ASTM D2266
DIN 51350 5
GOST 9490
0,5 0,5 0,5 0,5 0,5 0,5 0,4
8.2. Product range of Gazpromneft greases
65
Greases
Gazpromneft
Grease
LTS
1
Gazpromneft
Grease
LTS
2
Gazpromneft
Grease
LTS
Moly
EP
2
Gazpromneft
Grease
LX
EP
1
Gazpromneft
Grease
LX
EP
2
Gazpromneft
Steelgrease
CS
1
Gazpromneft
Steelgrease
CS
2
Gazpromneft
Grease
Synth
LX
EP
2
Gazpromneft
Grease
Nord
Moly
KP 1
K-30
KP 2
K-30
KPF 2
K-30
KP 1
P-30
KP 2
P-30
KP 1
S-30
KP 2
S-30
KPHC 2
N-50
KPF 0
K-50
1 2 2 1 2 1 2 2 0
-30 up to
120*
-30 up to
120*
-30 up to
120*
-30 up to
160*
-30 up to
160*
-30 up to
200*
-30 up to
200*
-50 up to
150*
-50 up to
120*
Dark
Brown
Dark
Brown
Dark
Grey
Blue Blue Amber Amber Light
Beige
Dark
Grey
Lithium-
Calcium
Soap
Lithium-
Calcium
Soap
Lithium-
Calcium
Soap
Lithium-
Complex
Soap
Lithium-
Complex
Soap
Calcium
Sulfonate
Calcium
Sulfonate
Lithium
Complex
Soap
Lithium
Complex
Soap
— — Molybdenum
Disulfide
— — — — — Molybdenum
Disulfide
190 190 190 250 250 300 300 250 250
mineral mineral mineral mineral mineral mineral mineral synthetic VHVI
220 220 220 220 220 420 420 100 20
2 800 2 800 4 136 3 000 3 000 4 500 4 500 2 600 4 000
0,5 0,5 0,4 0,4 0,4 0,5 0,5 - 0,6
* Short peaks - up to +150 °C.
66 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Grease Nord Moly
High quality lithium complex grease containing molybdenum disulfide.
Intended for lubrication of units operated under extreme loads and
at wide range of ambient temperatures, including low temperatures
characteristic such as Northern Siberia. Applicable for central
lubrication systems.
Excellent performance at the range of ambient temperature between -50 to +120 ºC.
(short peaks up to +150 ºC)
EP additives and molybdenum disulfide provide exceptional antiwear and anti-micropitting properties.
Grease withstands high loads and prevents failure of highly loaded units.
Excellent oxidation stability provides long life cycle of the grease in arduous operating conditions.
Assures highly effective anticorrosion protection in particularly harsh conditions like presence
of moisture, cold or hot water.
High mechanical stability insures applicability in units under severe vibration forces.
Advantages
GREASE
67
Gazpromneft Grease LTS Moly EP 2
High quality lithium complex grease containing solid lubricant
(molybdenum disulfide) and advanced extreme pressure additive
package. Gazpromneft Grease LTS Moly EP 2 provides reliable protection
of equipment operating at various weather conditions (down to -30 °C)
and at wide range of mechanical loads. Suitable for mining machinery
operating at moderate climate conditions.
Excellent performance at the range of ambient temperature between -30 to +120 ºC.
(short peaks up to +150 ºC)
EP additives and molybdenum disulfide provide exceptional antiwear and anti-micropitting properties.
Grease withstands high loads and maintains lubricating properties even in cases of insufficient amount of
grease being applied to the unit or operating environment being contaminated.
Assures highly effective anticorrosion protection in particularly harsh conditions like presence of
moisture, cold or hot water.
Gazpromneft Grease LTS 2
Advantages
Advantages
Multifunctional lithium-calcium grease containing extreme pressure
(EP) additives. Applicable for lubrication of units run under overloaded
operational mode.
Excellent performance at the range of ambient temperature between -30 to +120 ºC.
(short peaks up to +150 ºC)
Excellent oxidation stability provides long life cycle of the grease in high temperature operating
conditions.
Highly water resistant.
Universal characteristics of the grease provide wide range of applicability. Such feature simplifies
relubrication routines, as well as optimizes stock value and number of stored items.
Greases
68 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Grease LX EP 2
Multipurpose lithium complex soap-based grease containing extreme
pressure additive package. Grease applicable for various units of mining
machinery if solid additives are not required and operating conditions
include high ambient temperatures and excessive loads.
Excellent performance at the range of ambient temperature between -30 to +160 ºC.
Perfect sealing properties protect equipment units against water ingress, contamination and dust.
Assures highly effective anticorrosion protection in particularly harsh conditions like presence of
moisture, cold or hot water.
GREASE
High mechanical stability insures applicability in units under severe vibration forces.
Advantages
Due to specific operating conditions and design
of quarrying, earth moving and special machinery
diesel engines, high performance lubricants are not
enough to guarantee long life cycle of the engine.
Coolant is another fluid providing problem-free
operation. Immense size of the parts and units plus
extremes of ambient temperature require enhanced
protection of bore cylinders against cavitation.
Besides various metal alloys in combination with
non-metallic composite sealing materials are used
for the design of parts and gaskets. That makes
any development of the universal coolant recipe
impossible.
Hence G-Energy and Gazpromneft series of coolants
made to satisfy requirements of all main OEMs.
Products represent various corrosion inhibiting
additive technologies: carboxylate acid (OAT), lobrid,
hybrid and traditional (IAT).
Coolants
69
70 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Classification of antifreezes according to additive technologies
9.1. Product range of G-Energy antifreezes
Traditional technology
Hybrid technology
(carboxylate + silicate)
Carboxylate technology
Lobrid technology
Inorganic corrosion inhibitors
Organic corrosion inhibitors
91 %
10–90 % 1–10 %
10–90% 90–99 %
100 %
Name Additive
technology
Conformity
to industry
ASTM
Approvals Color Application
G-Energy
Antifreeze SNF
ОAТ
ASTM D4985
MAN 324-SNF
MB 325.3
MWM
Red
For light and heavy operating conditions.
Lightly and heavily loaded engines. Comply
with DAF, MTU, Volvo Trucks requirements.
G-Energy
Antifreeze ASTM D3306 Green
For light operating conditions and equipment
made in Russia. Comply with KAMAZ, LIAZ,
PAZ, GAZ, NEFAZ requirements.
G-Energy
Antifreeze NF
Hybrid
ASTM D4985
MAN 324-NF
MB 325.0
Deutz DQC CA-14,
Jenbacher TI
1000-0201
Blue-Green
For light and heavy operating conditions.
Comply with Liebherr, MWM, Volvo Trucks
requirements.
G-Energy
Antifreeze
Si-OAT
Lobrid
MB 325.5
MAN 324-SI-OAT
Purple
For light and heavy operating conditions.
Comply with Cummins CES 14603, Deutz,
Liebherr, MWM, Mercedes-Benz, MTU
requirements.
G-Energy
Antifreeze HD ASTM D4985
ASTM D6210
For light and heavy operating conditions.
Reinforced protection against cavitation.
Comply with Caterpillar CAT EC-1, Cummins,
Detroit Diesel requirements.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
71
Coolants
G-Energy Antifreeze NF
Concentrated and premix coolant based on
ethylene glycol and designed according to hybrid
technology (organic acid salt and silicate based
corrosion inhibitors).
Hybrid technology antifreezes are widely used for
engines of European manufacturers like Liebherr,
MTU, Mercedes-Benz, MAN, DEUTZ (according to
OEM requirements instruction manual must be
checked before application).
DIVERSE OPTIONS:

G-Energy Antifreeze NF — concentrated coolant
for dilution.

G-Energy Antifreeze NF 40 — premixed coolant
with anti-freezing protection at -40 °С. 50:50
ratio concentrated coolant and water mix.
OFFICIAL APPROVALS:
MB 325.0; Deutz DQC CA-14;
MAN 324 NF;
Jenbacher TI 1000-0201.
SPECIFICATIONS:
Jenbacher TA-Nr. 1000-0201;
Liebherr Machines Bulle TLV 035;
Liebherr Machines Bulle TLV 23009
A; Porsche 924, 928, 944, 968;
Saab 6901599;
General Motors B 040 0240;
BMW N 600 69.0;
Mercedes-Benz Daimler; Ford;
General Motors; Iveco;
VW TL 774-C (G-11); ASTM D3306,
D4985; AS 2108-2004;
ONORM V 5123; CUNA NC 956-16;
SANS 1251:2005; BS 6580-2010;
GOST 33591-2015.
G-Energy Antifreeze HD
Concentrated and premix coolant based on
ethylene glycol and designed according to lobrid
technology (organic acid salts, nitrites and
molybdates based corrosion inhibitors).
Lobrid technology antifreezes are widely used for
heavy duty engines of American manufacturers like
Caterpillar, Cummins, as well as for JCB engines
(according to OEM requirements instruction
manual must be checked before application).
DIVERSE OPTIONS:

G-Energy Antifreeze HD — concentrated coolant
for dilution.

G-Energy Antifreeze HD 40 — premixed coolant
with anti-freezing protection at -40 °С. 50:50
ratio concentrated coolant and water mix.
SPECIFICATIONS:
Caterpillar ELC (EC-1);
Cummins 90T8-4;
Detroit Diesel 7SE298;
Freightliner 48-22880;
General Motors 1825, 1899M, 6277M;
ASTM D6210, D3306, D4985;
SAE J1034; J1038; TMC RP329;
GOST 33591-2015.
Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
72 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
9.2. Product range of Gazprom coolants
G-Energy Antifreeze SNF
Concentrated and premix coolant based on ethylene
glycol and designed according to OAT technology
(organic acid salt based corrosion inhibitors).
OAT technology antifreezes are widely used for
engines of European and Japanese manufacturers
like MTU, Mercedes-Benz, MAN, Komatsu, Volvo,
Hitachi (according to OEM requirements instruction
manual must be checked before application).
DIVERSE OPTIONS:

G-Energy Antifreeze SNF — concentrated coolant
for dilution.

G-Energy Antifreeze SNF 40 — premixed coolant
with anti-freezing protection at -40 °С. 50:50 ratio
concentrated coolant and water mix.
OFFICIAL APPROVALS:
MAN 324 Typ SNF; MB 325.3; MWM.
SPECIFICATIONS:
Caterpillar; DAF MAT 74002;
Deutz DQC CB-14; MTU MTL 5048;
VW TL-774-F (G12+); Ford; Porsche;
JSC Avtovaz; ASTM D3306, D4985;
Afnor NF R15-601; ONORM V 5123;
CUNA NC 956-16; SANS 1251:2005;
BS 6580-2010; GOST 33591-2015;
Name Additive
technology
Conformity to
industry ASTM
Approvals Color Application
Gazpromneft
ANTIFREEZE SF
12+
ОAТ ASTM D4985 MAN 324-SNF Red
Light and heavy duty operational conditions.
Comply to Mercedes-Benz and MTU
requirements.
Gazpromneft
ANTIFREEZE
(BS)
Traditional
ASTM D3306 Green
Light duty operating conditions. Designed for
vehicles made in Russia and abroad at post-
warranty period.
Gazpromneft
ANTIFREEZE
ASTM D4985
ASTM D6210
JSC Avtodizel
(YAMZ)
JSC Kamaz
OJSC MMP
Red
Light and heavy duty operating conditions.
Enhanced protection against cavitation.
Comply to Caterpillar, Cummins,
Detroit Diesel, Freightliner, John Deere
requirements.
Gazpromneft
TOSOL Blue
Used for various equipment at post-warranty
period.
Specifications valid through 2019. See www.g-energy.org and www.gazpromneft-oil.com for actual specifications/approvals and
detailed information.
73
Coolants
Gazpromneft ANTIFREEZE
Concentrated and premix coolant based on
ethylene glycol and designed according to
traditional inorganic acid salt technology (low
content of silicate additives and nitrites).
Antifreezes of these series are widely used for
Catepillar, Cummins engines and can be applied
for KAMAZ engines as well (according to OEM
requirements instruction manual must be checked
before application).
DIVERSE OPTIONS:

Gazpromneft ANTIFREEZE — concentrated
coolant for dilution.

Gazpromneft ANTIFREEZE 40 — premixed
coolant with anti-freezing protection at -40 °С.
50:50 ratio concentrated coolant and water mix.

Gazpromneft ANTIFREEZE Arctic — coolant fluid
formulation containing increased percentage
of anti-cavitation additives. Protection
against freezing down to -50 °С, 60:40 ratio of
concentrated fluid and water.
OFFICIAL APPROVALS:
JSC Avtodizel (YAMZ);
JSC Kamaz;
JSC Minsk Motor Plant.
SPECIFICATIONS:
Cummins CES 14603; Caterpillar;
Detroit Diesel 7SE298;
General Motors 6038M;
John Deere 8650-5;
Case Corp. MS1710;
New Holland 9-86; Navistar;
Freightliner 48-22880; PACCAR;
MACK; Waukesha 4-1974D;
GAZ Ltd.; JSC Avtovaz; ASTM
D3306, D4985, D6210;
TMC RP329; SAE 1941;
BS 6580-1992; GOST 33591-2015.
Gazpromneft ANTIFREEZE (BS)
Concentrated and premix coolant based on
ethylene glycol and designed according to
traditional inorganic acid salt technology (nitrites
containing additives).
Antifreezes of these series are widely used
for American and Russian made engines like
Caterpillar, Cummins, KAMAZ (according to OEM
requirements instruction manual must be checked
before application).
DIVERSE OPTIONS:

Gazpromneft ANTIFREEZE (BS) — concentrated
coolant for dilution.

Gazpromneft ANTIFREEZE (BS) 40 — premixed
coolant with anti-freezing protection at -40 °С.
50:50 ratio concentrated coolant and water mix.
SPECIFICATIONS:
ASTM D3306, D4985;
GOST 33591-2015.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
74 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft ANTIFREEZE SF 12+
Concentrated and premix coolant based on ethylene
glycol and designed according to OAT technology
(organic acid salt based corrosion inhibitors).
OAT technology antifreezes are widely used for
special equipment engines of European and
Japanese manufacturers like MTU, Mercedes-Benz,
MAN, Komatsu, Volvo, Hitachi (according to OEM
requirements instruction manual must be checked
before application).
DIVERSE OPTIONS:

Gazpromneft ANTIFREEZE SF 12+ — coolant
concentrate for dilution in water.

Gazpromneft ANTIFREEZE SF 12+ 40 — coolant
with anti-freezing protection temperature -40 ºC,
concentrate dilution in water at 50:50 ratio.
OFFICIAL APPROVALS:
MAN 324 Typ SNF.
SPECIFICATIONS:
MB 325.3; VW TL 774-F (G12+);
ASTM D3306, D4985;
Afnor NF R15-601;
BS 6580-2010; SAE J1034;
GOST 33591-2015.
9.3. Diagram: Anti-freezing protection tempera-
ture* dependency on concentration
0% 10% 20% 30% 40% 50% 60%
-10
-20
-30
-40
Antifreeze concentration, % of volume
Temperature,
°С
freezing point ASTM D1177
pour point ASTM D97
anti-freezing protection
Ice Fluid
* Anti-freezing protection temperature - average value between freezing point (first ice crystals) and pour point (loss of fluidity).
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
Mineral extraction and processing involves big
number of various mechanisms. All of them require
transfer and reduction of torque. Due to immense
energy transferred through the systems, many
gearboxes are exposed to high mechanical and
thermal loads. Presence of the dust and humidity in
the air are regular conditions of everyday operation.
In light of these conditions strong antiwear and
extreme pressure properties must be reinforced by
gear oils with high antioxidation and anticorrosion
capabilities, able to rapidly separate water.
Gear Oils
75
76 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Name, SAE viscosity grade Base Oil
Oxidation
stability
Anticorrosion
Anticorrosion
Low
temperature
properties
Antiscuffing
prop-
erties
Seal
compatibility
Gazpromneft
Reductor F Synth
150, 220, 320, 460
Gazpromneft
Reductor CLP
68, 100, 150, 220, 320, 460,
680
Gazpromneft
Reductor WS
100, 150, 220
Gazpromneft
Reductor ITD
68, 100, 150, 220, 320, 460,
680
Gazpromneft Gear Oils
Gazpromneft Reductor F Synth
Series of synthetic gear oils for modern industrial
reduction gears (e.g. Flender) operating in tough
conditions. Synthetic base provides maintenance of oils
properties at high and low ambient temperatures. Oils
of Gazpromneft Reductor F Synth series, compared to
mineral based lubricants, are applicable for extended
drain intervals.
ISO Viscosity Grades: 150, 220, 320, 460.
APPROVALS:
Flender rev. 16.
SPECIFICATIONS:
DIN 51517 Part 3;
AGMA 9005-E02.
Product range of Gazpromneft oils
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
Synthetic Oil Mineral Oil
77
Gear Oils
Gazpromneft Reductor CLP
Series of gear oils for industrial reduction gears
operating in tough conditions. Suitable also for
transmissions lubricated by circulation system or
by splashing. Not recommended for reduction gears
made by Flender.
ISO Viscosity Grades: 68, 100, 150, 220, 320, 460, 680.
APPROVALS:
MAG P-77 (ISO VG 150 only);
MAG P-74 (ISO VG 150 only).
SPECIFICATIONS:
DIN 51517 Part 3;
AGMA 9005-E02, AIST 224;
David Brown S1.53.101(E);
Danieli (except ISO VG 68 and
100).
High load carrying capacity Oil is capable to operate under extreme loads and to
protect teeth surface against micropitting.
Formation of protective layers Consistent separation of friction surfaces reduces
probability of surface fatigue and prolongs life cycle of
equipment.
Great resistance against thermal degradation Prevents insufficient lubrication due to sludge formation.
High operating capacity achieved.
Resistance to emulsification with water Oil easily separates water and maintains reliable oil film
thickness, thereby provides safe operation at a presence
of water.
Anticorrosion protection Minimized corrosion risk at a presence of moisture cuts
maintenance and costs.
Gazpromneft Reductor CLP series of oils are
delicate to elastomers and reduce unplanned
maintenance costs.
Gazpromneft Reductor CLP series of oils
demonstrate high gear teeth antiwear and anti-
micropitting protection capabilities extending life
cycle of equipment.
Seal compatibility**
Gazpromneft
Reductor CLP-150
Min Limit
Max Limit
Gazpromneft
Reductor CLP-220
Limit Limit
Load, lbs Relative swelling of elastomer, %
10
8
6
4
2
75
70
65
60
55
50
Load capacity*
* ASTM D2782; ** DIN ISO 1817.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
78 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
Gazpromneft Reductor WS
Series of special gear oils for heavily loaded industrial
reduction gears operating at wide range of ambient
temperatures, e.g. unheated industrial facilities.
Combination of met DIN 51517 requirements and
enhanced low temperature properties provide an
adequate operational capacity of equipment throughout
the year.
ISO Viscosity Grades: 100, 150, 220.
SPECIFICATIONS:
DIN 51517 Part 3.
Gazpromneft Reductor ITD
Series of gear oils containing modern additive package
providing conformity to DIN 51517 Part 3 requirements.
Excellent alternative to the monograde oils (ITD, ISP
etc.).
ISO Viscosity Grades: 68, 100, 150, 220, 320, 460, 680.
SPECIFICATIONS:
DIN 51517 Part 3.
Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
Besides electric and hydraulic power, the mining
industry has another source of power generation
pneumatics are involved in significant part of
mineral extraction and processing. Pneumatics
are used for rock drills, mining scalars, pneumatic
conveying of extracted minerals, sprinkling of
fluids, air supply for enrichment processes etc.
Air compressors are operated everywhere -
underground, in quarries and enrichment plants.
Mining conditions are harsh: high air humidity
and dense dust pose corrosion and premature
wear risk on compressors. In addition high power
output combined with compact dimensions of
the compressors generate extreme operating
temperatures. This is why mining industry sets
severe requirements on sludge and deposit control,
oxidation stability, water separation and antiwear
properties.
Compressor Oils
79
80 Lubricants
for Mining Industry
Gazpromneft-
Lubricants Ltd
11.1. Product range of Gazpromneft compressor oils
Name, SAE
viscosity grade
Sludge control High temperature
stability
Rotary compressor
application
Piston compressor
application
Low temperature
properties
Gazpromneft Compressor F Synth
46, 68
Gazpromneft Compressor S Synth
46, 68
100, 150
Gazpromneft Compressor Oil
46, 68
100, 150, 220, 320
Gazpromneft compressor oils
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants
Gazprom Neft Mining Lubricants

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Gazprom Neft Mining Lubricants

  • 2. 2 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Content 1. COMPANY OVERVIEW 2. KEY PARTNERS 3. ENGINE OIL SPECIFICATIONS 4. ENGINE OILS 4.1. Product range and classification of G-Profi engine oils 4.2. Product range and classification of Gazpromneft engine oils 4.3. Engine oil classifications 5. TRANSMISSION OILS 5.1. Transmission Oil Classification 5.2. Product range of G-Truck and G-Box transmission oils 5.3. Product range of Gazpromneft transmission oils 5.4. API classification of manual transmission oils 6. HYDRAULIC OILS 6.1. Hydraulic oil classification 6.2. Product range of G-Special hydraulic oils 6.3. Product range of Gazpromneft hydraulic oils 6.4. Diagrams: dependence of kinematic viscosity on temperature of hydraulic oil 7. POWER TRANSMISSION AND HYDRAULIC TRANSMISSION FLUIDS 7.1. Power transmission oils according to TO-4 7.2. Universal tractor oils UTTO and STOU 4 6 8 11 12 19 22 27 28 29 36 39 41 42 43 46 52 55 57 59
  • 3. 3 8. GREASES 8.1. Classifications of greases 8.2. Product range of Gazpromneft greases 9. COOLANTS 9.1. Product range of G-Energy coolants 9.2. Product range of Gazpromneft coolants 9.3. Diagrams: freezing point dependence on concentration 10. INDUSTRIAL GEAR OILS 11. COMPRESSOR OILS 12. MONOGRADE OILS 13. OIL RECOMMENDATIONS FOR MINING INDUSTRY 14. TECHNICAL SUPPORT AND SERVICES 14.1. G-Energy Academy 14.2. Technical services 15. PRODUCT FIELD TRIALS 15.1. G-Profi MSI Plus 15W-40 15.2. Gazpromneft Hydraulic HVLP-46 16. PRODUCT PROPERTIES AND TECHNICAL DATA 17. ARGUMENTS TO CHOOSE GAZPROMNEFT-LUBRICANTS LTD 61 62 64 69 70 72 74 75 79 82 87 92 92 94 96 96 103 104 110
  • 4. 4 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd YAROSLAVL NIZNIJ NOVGOROD FRJAZINO OMSK NOVI SAD BARI Gazpromneft-Lubricants Ltd. is a 100% subsidiary of Gazprom Neft PJSC, specialized on the manufacture and sale of lubricants, greases and technical fluids. Company overview MARKET SHARE PACKAGED LUBRICANTS IN RUSSIA * The quality management system of Gazpromneft- Lubricants Ltd. and its production facilities is certified according to international standards. ISO 9001, ISO 14001, ISO 50001, OHSAS 18001, IATF 16949 Gazpromneft Lubricants Ltd supplies lubricants to "Severstal", "SIBUR Holding", "Gazprom", Evraz", MMK, TMK, NLMK, "Rusal", "Alrosa", Russian Railways, "MECH- EL", "ILIM Group", "Metalloinvest", "SUEK", "SDS-Ugol", "Polyus", "Polymetal". These are the large industrial enter- prises and the leaders of their respective industries. OMSK One of the one of the most technologically advanced advanced blending plants in Eastern Europe. Production Capacity - 300 thousand tons. Most advanced production facilities of hi-tech greases in Russia. Production capacity - 11 thousand tons. YAROSLAVL Production of Group III (VHVI) base oils. Production capacity - 50 thousand tons. BARI (GAZPROMNEFT LUBRICANTS ITALIA) FRYAZINO NOVI SAD (NIS PETROL LUBRICANTS) NIZHNIJ NOVGOROD TONS PER YEAR LUBRICATING OILS, GREASES AND TECHNICAL FLUIDS* MARKET SHARE PACKAGED LUBRICANTS IN RUSSIA* 3rd 700k 22% 6 PRODUCTION SITES EXPORT TO 78 COUNTRIES WORLDWIDE * According to estimates 2019
  • 5. 5 Gazpromneft-Lubricants Ltd. is focused on the development and promotion of special- ized lubricants that meet international quality standards and requirements of leading global equipment manufacturers. This catalogue overviews engine oils, transmission, hydraulic, compressor and gear oils, as well as lubricating oils, greases and technical fluids designed for Mining industry. Lubricants and technical fluids branded as G-Profi, G-Box, G-Truck, G-Special and G-Energy exceed performance limits set by original equipment manufacturers. Provides effective operation of machinery in heavy duty operating conditions. Gazpromneft lubricating oils, greases and technical fluids are formulated to meet the lat- est demands placed on modern lubricants. They are approved by leading equipment manufactur- ers and provide reliable operation of machinery.
  • 6. 6 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd UMMC EVRAZ POLYMETAL POLYUS SUEK PHOSAGRO SEVERSTAL MECHEL POLYUS MECHEL SUEK EVRAZ SDS-UGOL EVRAZ SEVERSTAL SEVERSTAL SEVERSTAL UMMC UMMC UMMC UMMC ALROSA SUEK BELAZ Belarus Key partners 6 Gazpromneft- Lubricants Ltd www.gazpromneft-oil.com Lubricants for Mining Industry
  • 7. 7 POLYUS KOLMAR MECHEL ALROSA SUEK POLYMETAL SUEK SUEK PETROPAVLOVSK POLYMETAL SUEK INDUSTRY TYPE Iron Ore Coal Diamonds Precious Metals Non-ferrous Metals Phosphates VALUE OF LUBRICANTS SUPPLIED TO MINING INDUSTRY MORE THAN BLN RUBLES/YEAR 2,1 Key Partners 7
  • 8. 8 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Engine Oil Specifications Specifications G-Profi GTS G-Profi GT G-Profi GT LA G-Profi MSJ G-P rofi MSI Plus G-Profi MSI G-Profi MSH G-Profi MSF SAE Viscosity Grade 5W-30 10W-40 10W-40 10W-40 5W-30 10W-30 15W-40 15W-40 5W-40 10W-40 10W-40 15W-40 10W-40 15W-40 10W, 30 40, 50 ACEA E4 E6 E7 E9 API CF CF-4 CG-4 CH-4 CI-4 CJ-4 SG SJ SL SN Global DHD-1 JASO DH-1 DH-2 G-Profi oils according to International specifications Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 9. 9 Specifications G-Profi GTS G-Profi GT G-Profi GT LA G-Profi MSJ G-Profi MSI Plus G-Profi MSI G-Profi MSH G-Profi MSF SAE Viscosity Grade 5W-30 10W-40 10W-40 10W-40 5W-30 10W-30 15W-40 15W-40 5W-40 10W-40 10W-40 15W-40 10W-40 15W-40 10W, 30 40, 50 Cater- pillar ECF-1a ECF-2 ECF-3 Cum- mins CES 20076/77 CES 20078 CES 20081 Deutz DQC II DQC III DQC III-LA DQC IV DQC IV-LA MTU Cat. 2 Cat. 2.1 Cat. 3 Cat. 3.1 Komatsu Volvo VDS-2 VDS-3 VDS-4 MACK EO-M Plus EO-N EO-N PP EO-O PP MAN M 3275 M 3277 M 3377 M 3477 M 3575 M 3677 MB 228.3 228.31 228.5 228.51 Renault Trucks RLD-2 RLD-3 Scania LDF 3 Low Ash JSC Avtodizel (YAMZ) JSC KAMAZ JSC TMZ G-Profi oils according to specifications of Original Equipment Manufacturers Engine Oil Specifications Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 10. 10 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Specifications Gazpromneft Diesel Ultra Gazpromneft Diesel Premium Gazpromneft Diesel Prioritet Gazpromneft Diesel Extra Gazpromneft Turbo Universal SAE Viscosity Grade 5W-30 10W-40 5W-40 10W-30 10W-40 15W-40 10W-30 10W-40 15W-40 20W-50 10W-40 15W-40 20W-50 40, 50 15W-40 20W-50 ACEA E7 E4 API CD CF CF-4 CH-4 CI-4 SG SJ SL Cater- pillar ECF-1a ECF-2 Cum- mins CES 20076 CES 20077 CES 20078 Deutz DQC III DQC IV-10 Global DHD-1 MACK EO-M Plus EO-N MAN M 3275 M 3277 MB 228.3 228.5 MTU Cat. 2 Cat. 3 Renault Trucks RLD-2 Volvo VDS-3 JSC AVTODIZEL (YAMZ) JSC KAMAZ JSC TMZ Gazpromneft oils according to International and OEM specifications Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 11. Mineral extraction and transportation equipment is exposed to specific adverse operating conditions. Dust, air humidity, substantial daily temperature fluctuations, extreme loads and inconsistent quality of fuel are regular conditions for quarrying. Equipment manufacturers strive to provide sufficient margin of engine reliability but poor quality lubricants can easily destroy even most robust engines. That may result in costly downtime. To cope with harsh quarrying environment and conditions, we developed a series of engine oils with properties not just complying with the demands of key OEMs but significantly exceeding them. This quality margin compensates for the high levels of contamination and temperature extremes in real life operating conditions. Described quality margin provides G-Profi and Gazpromneft engine oil series. Alkalinity surplus and advanced detergent additive package eliminate sludge related problems even if inconsistent fuel quality has been permitted. Reinforced dispersancy takes control over wear inducing soot particles and moves them to the oil filter. Effective antioxidant additives provide sufficient oil properties during entire drain interval and additional sludge control if extended drains are prescribed. Conditions and environment specific to engines operating in a quarry 11
  • 12. 12 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Profi MSF 10W-40, 15W-40 G-Profi MSH 10W-40, 15W-40 G-Profi MSI 5W-40, 10W-40 ACEA CF-4 EURO-1, 2 ACEA CH-4 EURO-3 ACEA CI-4 EURO-4 G-Profi MSI Plus 15W-40 10W-40 ACEA CI-4 Plus EURO-4,5 ACEA CJ-4 EURO-6 G-Profi GT 10W-40 G-Profi GTS 5W-30, 10W-40 G-Profi GT LA 10W-40 ACEA E4, E7 EURO-5 Cummins CES 20078 MTU Cat. 3 ACEA E4, E7 EURO-5 MTU Cat. 3 ACEA E6, E9 EURO-6 MTU Cat. 3.1 G-Profi MSF 10W-40, 15W-40 G-Profi MSH 10W-40, 15W-40 G-Profi MSI 5W-40, 10W-40 API CF-4 EURO-1, 2 API CH-4 EURO-3 Cummins CES 20077 MTU Cat. 2 API CI-4 EURO-4 Cummins CES 20078 Caterpillar ECF-2 MTU Cat. 2 G-Profi MSI Plus 15W-40 G-Profi MSJ 5W-30, 10W-30, 15W-40 API CI-4 EURO-4, 5 Cummins CES 20078 Caterpillar ECF-2 MTU Cat. 2 API CJ-4 EURO-6 Cummins CES 20081 Caterpillar ECF-3 MTU Cat. 3.1/2.1 -50 -40 -30 -20 -10 0 10 20 30 40 50 5W-30 °С 10W-40 15W-40 Applicable to engines with preheating systems Application of engine oils depending on viscosity grade 4.1. Product range and classification of G-Profi engine oils Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 13. 13 Name, SEA viscosity grade Aftertreatment compatibility Gas engine applica- bility Antiwear protection Anticor- rosion protection Sludge control High- Sulphur fuel compati- bility Soot control Fuel economy* EGR+ SCR DPF G-Profi GTS 5W-30 10W-40 G-Profi GT 10W-40 G-Profi MSI Plus 15W-40 G-Profi MSI 5W-40, 10W-40 G-Profi MSH 10W-40, 15W-40 G-Profi MSF 10W-40, 15W-40, 10W, 30, 40, 50 G-Profi MSJ 5W-30 10W-30 15W-40 G-Profi GT LA 10W-40 Engine Oils G-Profi engine oils * Fuel economy compared to xxW-40 viscosity grade oils.
  • 14. 14 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Profi MSI Plus 15W-40 Corrosion* Soot Control** SHPD (Super High Performance Diesel) category oil for application in heavy-duty diesel engines of cargo vehicles as well as quarrying and special machinery. Enhanced detergent properties provide excellent soot control property at any ambient temperature. Superior corrosion inhibition of G-Profi MSI Plus 15W-40 contributes to extended life cycle of crankshaft bearings and other engine parts. G-Profi MSI Plus 15W-40 Competitor 1 Competitor 2 Competitor 3 Excellent disperging capability of G-Profi MSI Plus 15W-40 provides outstanding soot control and minimizes piston/bore wear. Metal particle content in oil, ppm Diameter of wear scar, mm 0,6 0,4 0,2 Ash Content, % of weight * Corrosion test ASTM D6594; ** High Frequency Reciprocating Rig test. 0 3 6 APPROVALS: API CI-4/SL; JASO DH-1; Cummins CES 20078; Detroit Diesel DDC 93K215; Deutz DQC III; Mack EO-N; MAN M 3275-1; MB-Approval 228.3; MTU Cat.2; Renault Trucks RLD-2; Volvo VDS-3; JSC Kamaz; JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: ACEA E7; Cummins CES 20076/77; Caterpillar ECF-1a/ECF-2; Komatsu. 60 40 20 G-Profi MSI Plus 15W-40 Competitor 1 Competitor 2 Competitor 3 Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 15. 15 High oxidation stability Retains oil properties till the end of drain interval - extends oil life, reduces expenses. Excellent dispergency/detergency properties Eliminates deposits and sludge on the parts and surfaces of engine - reduces engine downtime and repair expenses. High TBN Protects engine elements and oil against combustion by-products - prolongs life cycle of the engine. Soot control Lessens engine oil thickening due to soot contamination - maintains optimal oil pressure. Viscosity stability at high temperatures Provides reliable lubrication at any operational mode of the engine - reduces the number of unplanned downtimes. Good corrosion inhibition properties Protects engine parts against corrosion - saves budget on spare parts. Confirmed high degree of engine protection during field trials in mining dump truck engines. For detailed information, see — chapter 15. Engine Oils Advantages of G-Profi MSI Plus 15W-40
  • 16. 16 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Profi GTS 5W-30 Synthetic fuel saving engine oil for the most advanced dump truck, quarrying and special machinery diesel engines without DPF particle filters (up to and including Euro 5) operating in a wide ambient temperature range. Oil formula consists of synthetic base stock components, including top performance Group IV (PAO). Provides high detergent properties and enhanced alkalinity for long-lasting acid neutralization. APPROVALS: MACK EO-N; MAN M 3277; MB-Approval 228.5; Renault Trucks RLD-2; Volvo VDS-3; formulation approved according to Scania LDF 3. SPECIFICATIONS: ACEA E4/E7; Cummins CES 20077; DAF Extended Drain; Deutz DQC IV; Ford WSS-M2C212-A1; Iveco 18-1804 TFE; MACK EO-M Plus; MB 235.28; MTU Cat. 3; Renault Trucks RXD; Voith Retarder Oil Class B. G-Profi GTS 10W-40 Synthetic engine oil for the most advanced dump truck, quarrying and special machinery diesel engines without DPF particle filters (up to and including Euro 5) operating in a wide ambient temperature range. Provides high detergency potential and enhanced alkalinity for long-lasting acid neutralization. APPROVALS: MAN M 3277; MB-Approval 228.5; formulation approved according to Scania LDF 3. SPECIFICATIONS: ACEA E4/E7; Cummins CES 20072; DAF Extended Drain; Deutz DQC III-10; Iveco; MACK EO-N/EO-M Plus; MTU Cat. 3; Renault Trucks RLD-2/RXD; Volvo VDS-3; ZF TE-ML 04C. G-Profi GT 10W-40 Synthetic engine oil for the most advanced dump truck, quarrying and special machinery diesel engines without DPF particle filters (up to and including Euro 5) operating in a wide ambient temperature range. Provides enhanced oxidation stability. APPROVALS: API CI-4; Deutz DQC IV; MACK EO-N; MAN M 3277; MAN M 3377; MB-Approval 228.5; Renault Trucks RLD- 2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: ACEA E4/E7; Cummins CES 20078; Global DHD-1; Detroit Diesel DDC 93K215; Komatsu; MACK EO-M Plus; MTU Cat. 3; Renault Trucks RXD. G-Profi GT LA 10W-40 Synthetic engine oil for the most advanced dump truck, quarrying and special machinery diesel engines (emission category Euro 5 and 6) operating in a wide ambient temperature range. Due to low ash content (Low-SAPS) compatible to all exhaust gas aftertreatment devices. Applicable for some gas engines. APPROVALS: API CI-4; MACK EO-N; MAN M 3271-1; MAN M 3477; MB-Approval 228.51; Renault Trucks RLD-2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: ACEA E6, E9, E7; Caterpillar ECF-1a; Deutz DQC IV-LA; Cummins CES 20076/77; JASO DH-2; MACK EO-M Plus; MTU Cat. 3.1; Renault Trucks RGD/RXD; formulation performance level according to Scania Low Ash. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 17. 17 G-Profi MSJ 5W-30 Synthetic engine oil for the most advanced dump truck, quarrying and special machinery diesel engines (emission category Euro 5 and 6) operating in a wide ambient temperature range and particularly suitable for extreme cold. Oil formulated on the basis of top performance Group IV (PAO) base stock. Due to low ash content (Low-SAPS) compatible to all exhaust gas aftertreatment devices. Applicable for some gas engines. APPROVALS: API CJ-4/SN; Cummins CES 20081; MACK EO-O PP; MAN M 3271-1; MAN M 3477; MAN M 3677; MB-Approval 228.51; Renault Trucks RLD-3; Volvo VDS-4. SPECIFICATIONS: ACEA E6, E9, E7; Caterpillar ECF-3; Deutz DQC IV-LA; JASO DH-2; Detroit Diesel DDC 93K218; MACK EO-M Plus; MACK EO-N PP; MB 228.31; MB 235.28; MTU Cat. 3.1; Renault Trucks RGD/RLD-2/RXD; Voith Retarder Oil Class B; Volvo VDS-3. Volvo CNG; formulation performance level according to Scania Low Ash, Scania LDF 4. G-Profi MSJ 10W-30, 15W-40 Engine oil for the most advanced dump truck, quarrying and special machinery diesel engines (emission category Euro 5 and 6) operating in a wide ambient temperature range. Due to a reduced level of ash content (mid-SAPS) the product is compatible with all exhaust gas aftertreatment devices. Applicable for some gas engines. 10W-30 APPROVALS: API CJ-4/SN; Cummins CES 20081; MACK EO-O PP; MAN M 3575; Renault Trucks RLD-3; Volvo VDS-4. SPECIFICATIONS: ACEA E9; Deutz DQC III-LA; Caterpillar ECF-1a, ECF-2, ECF-3; MB 228.31; MTU Cat. 2.1. 15W-40 APPROVALS: JSC Avtodizel (YAMZ). SPECIFICATIONS: ACEA E9; API CJ-4/SN; Cummins CES 20081; Caterpillar ECF-1a, ECF-2, ECF-3; Detroit Diesel DDC 93K218; Deutz DQC III-LA; MACK EO-O PP; MAN M 3575; MB 228.31; MTU Cat. 2.1; Renault Trucks RLD-3; Volvo VDS-4. G-Profi MSI 5W-40, 10W-40 Engine oil for the advanced dump truck, quarrying and special machinery diesel engines (up to and including Euro 4) operating in a wide ambient temperature range. Oil formulated on the basis of semi-synthetic base stock. 5W-40 SPECIFICATIONS: ACEA E7; API CI-4/SL; MB 228.3; MAN M 3275; Volvo VDS-3. 10W-40 APPROVALS: API CI-4/SL; Cummins CES 20078; Deutz DQC III; MACK EO-N; MAN M 3275-1; MB-Approval 228.3; MTU Cat. 2; Volvo VDS-3; Renault Trucks RLD/RLD-2; JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: ACEA E7; Caterpillar ECF-2; JASO DH-1; Cummins CES 20076/77; MACK EO-M Plus; Detroit Diesel DDC 93K215; Komatsu. Engine Oils Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 18. 18 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Profi MSH 10W-40, 15W-40 Semi-synthetic (10W-40) and mineral (15W-40) engine oil for dump truck, quarrying and special machinery diesel engines (up to and including Euro 3) operating in a wide ambient temperature range. 10W-40 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: API CH-4/SL; Deutz DQC II; Komatsu; MAN M 3275; MB 228.3; MTU Cat. 2; Renault Trucks RD/RD-2; Volvo VDS-2. 15W-40 APPROVALS: Deutz DQC II; MAN M 3275-1; MTU Cat. 2; Renault Trucks RD/RD-2; Volvo VDS-2; JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: ACEA E7; API CH-4/SL; Komatsu; MB-228.3; Cummins CES 20076/77; MACK EO-M Plus. G-Profi MSF 10W-40, 15W-40 Semi-synthetic (10W-40) and mineral (15W-40) engine oil for dump truck, quarrying and special machinery diesel engines (up to and including Euro 2) operating in a wide ambient temperature range. 10W-40 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: API CF/CF-4/SG; Volvo VDS. 15W-40 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: API CF/CF-4/SG; Volvo VDS; MAN 271; MB 228.1; MTU. G-Profi MSF 10W, 30, 40, 50 Mineral engine oil for dump truck, quarrying and special machinery diesel engines (up to and including Euro 2) operating in a limited ambient temperature range. 10W, 30 SPECIFICATIONS: API CF/CF-4/SG; MAN 270; MB 228.0; MTU; Volvo VDS. 40, 50 SPECIFICATIONS: API CF/CF-4/SG; MAN 270; MB 228.0. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 19. 19 Gazpromneft Diesel Extra 10W-40, 15W-40, 20W-50, 40, 50 Gazpromneft Diesel Prioritet 10W-40, 10W-30, 15W-40, 20W-50 Gazpromneft Diesel Premium 5W-40, 10W-40, 10W-30, 15W-40 API CF-4 EURO-1, 2 API CH-4 EURO-3, 4 Cummins CES 20076 MTU Cat. 2 API CI-4 EURO-4 Cummins CES 20078 Caterpillar ECF-2 MTU Cat. 2 Gazpromneft Diesel Ultra 5W-30, 10W-40 API CI-4 EURO-5 Cummins CES 20078 MTU Cat. 3 Name, SEA viscosity grade Aftertreatment Compatibility (EGR+SCR) Antiwear pro- tection Anticorrosion protection Sediment control High- Sulphur fuel compatibility Soot control Fuel economy* Gazpromneft Diesel Ultra 5W-30 10W-40 Gazpromneft Diesel Premium 5W-40 10W-30 10W-40 15W-40 Gazpromneft Diesel Prioritet 10W-30 10W-40 15W-40 20W-50 Gazpromneft Diesel Extra 10W-40 15W-40 20W-50 40, 50 Gazpromneft Turbo Universal 15W-40 20W-50 4.2. Product range and classification of Gazpromneft engine oils Engine Oils Gazpromneft Diesel engine oils Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information. * Fuel economy compared to xxW-40 viscosity grade oils.
  • 20. 20 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Diesel Ultra Series of synthetic engine oils with enhanced acid neutralizing properties for the most advanced turbocharged diesel engines made by European or American manufacturers and complying to Euro 5 exhaust gas requirements (without DPF). Intended for wide range of ambient temperature applications. SAE Viscosity Grades: 5W-30, 10W-40. 5W-30 10W-40 SPECIFICATIONS: ACEA E4; API CI-4; Cummins CES 20078; Deutz DQC IV-10; MACK EO-N; MAN M 3277; MB 228.5; MTU Cat. 3; Renault Trucks RLD-2; Volvo VDS-3. Gazpromneft Diesel Premium Series of universal semi-synthetic (5W-40, 10W-30; 10W-40) and mineral (15W-40) engine oils for dump truck, quarrying and special machinery heavy-duty diesel engines according to exhaust gas control requirements up to and including Euro 4. Oils are formulated to obtain good detergent/ dispersant properties, high alkali content and is applicable in a wide range of ambient temperatures. SAE Viscosity Grade: 5W-40, 10W-40, 10W-30, 15W-40. 5W-40 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: ACEA E7; API CI-4/SL; Caterpillar ECF-1a/ ECF-2; Cummins CES 20076/77/78; Deutz DQC III; Global DHD-1; MACK EO-M Plus; MACK EO-N; MAN M 3275-1; MTU Cat. 2; Renault Trucks RLD/RLD-2; Volvo VDS-3. 10W-30 APPROVALS: JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: ACEA E7; API CI-4/SL; Caterpillar ECF-2; Cummins CES 20076/77/78; Deutz DQC III-10; Global DHD-1; MACK EO-M Plus; MACK EO-N; MAN M 3275-1; MTU Cat. 2; Renault Trucks RLD-2; Volvo VDS-3; JSC Kamaz. 10W-40 APPROVALS: API CI-4/SL; Cummins CES 20078; Deutz DQC III; MACK EO-N; MAN M 3275-1; MB-Approval 228.3; Renault Trucks RLD-2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC Kamaz: JSC TMZ. SPECIFICATIONS: ACEA E7; Caterpillar ECF-1a, ECF-2; Global DHD-1; MACK EO-M Plus; MTU Cat. 2; Detroit Diesel DDC 93K215. 15W-40 APPROVALS: API CI-4/SL; Cummins CES 20078; MACK EO-N; MAN M 3275-1; MTU Cat. 2; Renault Trucks RLD-2; Volvo VDS-3; JSC Avtodizel (YAMZ); JSC Kamaz: JSC TMZ. SPECIFICATIONS: ACEA E7; Caterpillar ECF-1a/ECF-2; Cummins CES 20076/77; Deutz DQC III; Global DHD-1; MACK EO-M Plus. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 21. 21 Gazpromneft Diesel Prioritet Series of universal semi- synthetic (10W-30; 10W-40) and mineral (15W-40; 20W- 50) engine oils for dump truck, quarrying and special machinery heavy-duty diesel engines according to exhaust gas control requirements up to and including Euro 3. Oils are applicable in a wide range of ambient temperatures. 10W-30 10W-40 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: API CH-4/SJ; Cummins CES 20076; MAN M 3275-1; MTU Cat. 2. 15W-40 APPROVALS: API CH-4/SJ; Cummins CES 20076; MAN M 3275-1; JSC Kamaz; JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: MTU Cat. 2. 20W-50 APPROVALS: JSC Kamaz; JSC Avtodizel (YAMZ); JSC TMZ. SPECIFICATIONS: API CH-4/SJ; Cummins CES 20076; MAN M 3275-1; MTU Cat. 2. Gazpromneft Diesel Extra Series of universal semi- synthetic (10W-40) and mineral (20W-50, 40, 50) engine oils for dump truck, quarrying and special machinery heavy-duty diesel engines according to exhaust gas control requirements up to and including Euro 2. Oils are applicable in a different ranges of ambient temperatures. SAE Viscosity Grades: 10W-40, 15W-40, 20W-50, 40, 50. 10W-40 15W-40 20W-50 APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC TMZ. SPECIFICATIONS: API CF-4/SG. SAE 40 SAE 50 SPECIFICATIONS: API CF; API CF-4; MAN 270; MB 228.0. Gazpromneft Turbo Universal Series of engine oils designed specially for all season application in diesel engines instead of oils with limited ambient temperature range properties: M-8DM, M-10DM, M-10G2K, M-10G2, M-8G2K, M-8G2. SAE Viscosity Grades: 15W-40, 20W-50. 15W-40 20W-50 APPROVALS: JSC TMZ. SPECIFICATIONS: API CD; JSC Avtodizel (YAMZ). Engine Oils Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 22. 22 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 1 Protection against Bore Polishing 2 DPF compatibility 3 Anticorrosion protection 4 Oxidation stability and thickening inhibition 5 Prevention of high- temperature deposits 6 Soot control 7 Antiwear properties CJ-4 CI-4 CH-4 CG-4 CF-4 CD CJ-4 Introduced in 2006. These oils are formulated for use in all applications with diesel fuels ranging in sulfur content up to 500 ppm (0.05% by weight). Especially effective at sustaining emission control system durabil- ity where particulate filters (DPF) and other advanced aftertreatment systems are used. Designed to provide enhanced protection against oil oxidation, viscosity loss due to shear, and oil aeration as well as protection against catalyst poisoning, particulate filter blocking, engine wear, piston deposits, degradation of low- and high-temperature properties, and soot-related viscosity increase. CI-4 Introduced in 2002. For modern heavy-duty diesel engines designed to meet 2004 exhaust emission standards. CI-4 oils are formulated to sustain engine durability where exhaust gas recirculation (EGR) is used and are intended for use with diesel fuels ranging in sulfur content up to 0.5% by weight. High oxidation stability, dispergency and antiwear properties provide good soot control. CH-4 Introduced in 1998. For high-speed diesel engines designed to meet 1998 exhaust emission standards. Pro- vides high protection against corrosion and engine wear, as well as good oxidation stability of the oil. CH-4 oils are specifically compounded for use with diesel fuels ranging in sulfur content up to 0.5% by weight. CG-4 Introduced in 1994. Developed for heavy-duty on-highway and off-road diesel engines. Introduced to meet exhaust gas control requirements according to USA's 1994 legislation. CF-4 Introduced in 1990. Developed for high-speed diesel engines. Designed to provide enhanced control over pis- ton deposits and minimize oil consumption through burning. CD Introduced in 1955. This oil category is obsolete. Developed for older naturally aspirated and turbo charged diesel engines. Compared to earlier categories of this classification it sets higher piston deposit formation and antiwear requirements. Not suitable for engines manufactured after 1994. API classification of heavy-duty diesel engine oils Comparison of specifications 4.3. Classification of Engine Oils 1 5 4 6 3 7 2 10 8 6 4 2 According to The Lubrizol Corporation.
  • 23. 23 Engine Oils CES 20081 Category developed for highly rated diesel engines equipped with exhaust gas recirculation system (EGR). Compatible with diesel particle filters (DPF). Developed on the basis of API CJ-4 with addition of Cummins specific tests. CES 20078 Category developed for highly rated diesel engines equipped with exhaust gas recirculation system (EGR). Developed on the basis of API CI-4 with addition of Cummins specific tests. CES 20077 Category developed for highly rated diesel engines without exhaust gas recirculation system (EGR), operating in extreme conditions outside North America. Developed on the basis of ACEA E7 with addition of Cummins specific tests. CES 20076 Category developed for highly rated diesel engines without exhaust gas recirculation system (EGR). Devel- oped on the basis of API CH-4 with addition of Cummins specific tests. Engine oil specifications: Cummins engines 1 Protection against Bore Polishing 2 DPF compatibility 3 Anticorrosion protection 4 Oxidation stability and thickening inhibition 5 Prevention of high- temperature deposits 6 Soot control 7 Antiwear properties CES 20081 CES 20078 CES 20077 CES 20076 Comparison of specifications 1 5 4 6 3 7 2 10 8 6 4 2 According to The Lubrizol Corporation.
  • 24. 24 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd ACEA classification of heavy-duty diesel engine oils ACEA E6 Oil providing excellent control of piston cleanliness, wear, soot handling and lubricant stability. It is recommended for highly rated diesel engines meeting up to Euro VI emission requirements and running under very severe conditions, e.g. significantly extended oil drain intervals. It is suitable for EGR engines, with or without particulate filters, and for engines fitted with SCR NOx reduction sys- tems. E6 quality is strongly recommended for engines fitted with particulate filters and is designed for use in combination with low sulphur diesel fuel. ACEA E9 Oil providing effective control with respect to piston cleanliness and bore polishing. It further provides excellent wear control, soot handling and lubricant stability. It is recommended for highly rated diesel engines meeting up to Euro VI emission requirements and running under severe conditions, e.g. extended oil drain intervals. It is suitable for engines with or without particulate filters, and for most EGR engines and for most engines fitted with SCR NOx reduction systems. E9 is strongly recommended for engines fitted with particulate filters and is designed for use in combination with low Sulphur diesel fuel. ACEA E4 Oil providing excellent control of piston cleanliness, wear, soot handling and lubricant stability. It is recommended for highly rated diesel engines meeting up to Euro V emission requirements and running under very severe conditions, e.g. significantly extended oil drain intervals according to the manufacturer’s recommendations. It is suitable for engines without particulate filters, and for some EGR engines and some engines fitted with SCR NOx reduction systems. ACEA E7 Oil providing effective control with respect to piston cleanliness and bore polishing. It further provides excellent wear control, soot handling and lubricant stability. It is recommended for highly rated diesel engines meeting up to Euro V emission requirements and running under severe conditions, e.g. extended oil drain intervals. It is suitable for engines without particulate filters, and for most EGR engines and most engines fitted with SCR NOx reduction systems. JASO DH-1 Heavy duty equipment diesel engine oil category for pump protection, anticorrosion protection, oxidation inhibition and soot control. These oils are recommended for engines without diesel particle filter (DPF). High Sulphur fuels above 0,05% admissible for engines lubricated by motor oils according to DH-1. JASO DH-2 Heavy duty diesel oils for engines equipped with aftertreatment systems like diesel particle filters (DPF) and catalysts. Requirements to antiwear, sludge, anticorrosion and soot control properties similar as set by JASO DH-1 oils. JASO classification of heavy-duty diesel engine oils
  • 25. 25 VDS-4 Low ash engine oils for the latest Volvo engines, including Tier III. Compatible with diesel particle filters (DPF). Comply to API CJ-4 requirements. VDS-3 Engine oils for Volvo engines. Specification based on ACEA E7 demands with additional requirements to high-temperature deposits and protection against bore polishing. Specification includes test trials on Volvo engines. VDS-2 Engine oil for Volvo engines. Specification confirms successful field trials on Volvo engines in extreme conditions. VDS Engine oils for Volvo engines. Contains API CD/CE specifications/requirements and field trial tests on Volvo engines. Engine oil specifications: Volvo engines ECF-3 Low Ash technology oils for latest Caterpillar engines. Compatible with diesel particle filters (DPF). Devel- oped on the basis of API CJ-4 requirements with additional Caterpillar tests. Comply with engine require- ments according to Tier 4. ECF-2 Engine oil category for Caterpillar engines, including engines equipped with ACERT and HEUI systems. Developed on the basis of API CI-4 requirements with additional Caterpillar tests. ECF-1a Engine oil category for Caterpillar engines, including engines equipped with ACERT and HEUI systems. Developed on the basis of API CH-4 requirements with additional Caterpillar tests. Engine oil specifications: Caterpillar engines Engine Oils 1 Protection against Bore Polishing 2 DPF compatibility 3 Anticorrosion protection 4 Oxidation stability and thickening inhibition 5 Prevention of high- temperature deposits 6 Soot control 7 Antiwear properties Volvo VDS-4 Volvo VDS-3 Volvo VDS-2 Volvo VDS-1 Comparison of specifications 1 5 4 6 3 7 2 10 8 6 4 2 According to The Lubrizol Corporation.
  • 26. 26 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Cat. 3.1 Low ash top quality oils for wide ambient temperature range applications (Low Sulfated Ash, Phosphorus and Sulphur). Depending on operational conditions, prolonged oil drain intervals are admissible. DPF com- patible. Based on ACEA E6 specification. Cat. 3 Top quality oils for wide ambient temperature range applications. Depending on operational conditions, prolonged oil drain intervals are admissible. Based on ACEA E4 specification. Cat. 2.1 Low ash top quality oils for wide ambient temperature range applications (Low Sulfated Ash, Phosphorus and Sulphur). DPF compatible. Based on ACEA E9 and API CJ-4 specifications. Cat. 2 Mainstream products for various ambient temperature range applications. Based on ACEA E5 specification. Cat. 1 Multigrade oils for various ambient temperature range applications. Based on ACEA E2 and API CG-4 specifications. Engine oil specifications: MTU engines 1 Protection against Bore Polishing 2 DPF compatibility 3 Anticorrosion protection 4 Oxidation stability and thickening inhibition 5 Prevention of high- temperature deposits 6 Soot control 7 Antiwear properties Cat. 3.1 Cat. 3 Cat. 2.1 Cat. 2 Cat. 1 Comparison of specifications 5 4 6 3 7 2 1 6 4 2 8 6 4 2 8 10 10 DQC IV LA Low ash diesel engine oils according to UHPD requirements. In some instances conforms to higher requirements to closed crankcase ventilation system engines compared to ACEA. Provides enhanced thermal stability under high thermal stress. DQC IV Oil for diesel engines with closed crankcase system and high thermal stress according to UHPD specifications. DQC III Oil for high performance engines with closed crankcase ventilation system and/or high thermal stress. DQC II General purpose engine oils for engines with open crankcase ventilation system and standard drain intervals. Developed according to ACEA E7 and API CH-4 norms. DQC I Oils for standard applications if equipment manufacturer do not require latest specification oils. Developed on the basis of ACEA E2 and API CF specifications. Engine oil specifications: Deutz engines According to The Lubrizol Corporation.
  • 27. Due to specific conditions in mining industry quarry roads are bumpy and uneven. Such road surface is detrimental not just to chassis and suspension but is tough on transmission too. Primarily described operation conditions cause excessive shock-loads on the gear teeth and bearings of transmission. Besides quarry equipment transmissions continuously operate at low gears and poorly ventilated environment that often leads to overheating of systems. Dust and humidity worsen conditions even further and contribute to corrosion and sludge formation in transmission. To cope with conditions and environment described above, G-Truck, G-Box and Gazpromneft transmission oils are formulated with high safety margin of properties. Good antiwear and antiscuffing capabilities provide perfect gear protection against micropitting and wear at a wide range of loads and variable speed. High antioxidant additive content provides stable viscosity and eliminates sludge formation during high temperature peaks. Good foam control additionally protects transmission against mechanical failures. Anticorrosion additives prevent chemical degradation of surfaces in presence of water. Conditions and environment specific to transmissions operating in a quarry 27
  • 28. 28 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 5.1. Classification of transmission oils API GL-4 API GL-5 GL-5 LS + API GL-4/GL-5 Application Manual transmissions and other lightly loaded transmissions. Differentials, Manual transmissions with steel synchronizers or non- synchronized transmissions. Various transmissions with copper alloy elements, or hypoid transmissions. Product range G-Truck GL-4 80W-90 G-Truck Z 75W-80 G-Box GL-4 75W-90 G-Box Expert GL-4 75W-90, 80W-85 G-Truck GL-5 80W-90, 85W-90, 85W-140, 75W-140 G-Box GL-5 75W-90 G-Box Expert GL-5 75W-90, 80W-90 Special oils for LSD differentials: G-Truck LS 80W-90, 85W-90, 85W-140 G-Truck GL-4/GL-5 80W-90 G-Box GL-4/GL-5 75W-90 Gazpromneft GL-4 75W-90, 80W-85, 80W-90, 90, 140 Gazpromneft GL-5 75W-90, 80W-90, 85W-140, 90, 140 Gazpromneft Super T-3 85W-90 Gazpromneft GL-4/GL-5 75W-90 Antiwear Limited Slip Friction modified Antiscuffing properties Copper alloy compatibility Extended drain interval Property icon
  • 29. 29 Transmission Oils Name, SAE Viscosity Grade Base oil Provention of micropitting Extended drain interval Limited Slip compatibility Oil film strength Copper alloy compatibility OEM require- ments API GL-4/ GL-5 G-Box GL-4/GL-5 75W-90 G-Truck GL-4/GL-5 80W-90 API GL-5 G-Box GL-5 75W-90 G-Truck GL-5 80W-90, 85W-90 85W-140 75W-140 G-Truck LS 80W-90, 85W-90 85W-140 G-Box Expert GL-5 75W-90 80W-90 API GL-4 G-Box GL-4 75W-90 G-Truck GL-4 80W-90 G-Truck Z 75W-80 G-Box Expert GL-4 75W-90 80W-85 Synthetic oils Semi-synthetic oils Mineral oils * Limited Slip differential 5.2. Product range of G-Truck and G-Box transmission oils
  • 30. 30 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Truck GL-5 80W-90, 85W-140 80W-90 APPROVALS: MB-Approval; ZF TE-ML 16B, 17B, 19, 21A. SPECIFICATIONS: MAN 342 Type M1; API GL-5; DAF Axle; Volvo 97310; Renault Trucks; ZF TE-ML 05A, 07A, 08. 85W-140 APPROVALS: ZF TE-ML 16D, 21A. SPECIFICATIONS: API GL-5; DAF Axle; Volvo 97310; Iveco; ZF TE-ML 05A, 07A, 08. Protection of hypoid transmission at high torque conditions* Amount of insoluble deposits (in pentane) after oxidation** G-Truck GL-5 oils form reliable antiscuffing layers to prevent micropitting of the gear teeth even at high loads on transmission. G-Truck GL-5 oils minimize deposition of insoluble deposits on the surfaces of hypoid transmission gear teeth, thus maintaining effective heat dissipation. * ASTM D6121 (L-37) test; ** ASTM D5704 (L-60) test. G-Truck GL-5 85W-140 G-Truck GL-5 80W-90 Limit Limit Antiwear protection, Rating Insoluble deposits, % 10 7,5 5 2,5 3,5 3 2,5 2 1,5 1 0,5 Advantages of G-Truck GL-5 80W-90, 85W-140 Excellent antiscuffing properties Maintains reliable lubrication of gear teeth even at the most extreme loads - long life cycle of differentials. Highly stable viscosity Oil retains its lubricating properties over whole drain interval - consistent protection of gear transmission mechanisms. High thermal stress resistance Prevents deposit formation on sliding surfaces - deposit layer on gear surfaces impairs heat exchange capability. Seal compatibility Eliminates leakage and unplanned downtime. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 31. 31 API GL-4/GL-5 G-Box GL-4/GL-5 75W-90 Universal transmission oil made of synthetic base stock for light and heavy-duty cargo vehicles, special and off-road machinery. Applicable for transmissions requiring API GL-4 oil (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take- off gearboxes etc.), as well as for units requiring API GL-5 oils (hypoid transmissions, non-synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Provides extended drain intervals compared to mineral based lubricants. Not recommended for limited slip differentials (LSD). APPROVALS: MAN 341, Type Z2; MAN 342 Type S1; MB-Approval 235.8; Volvo 97312; ZF TE-ML 02B, 05A, 12L, 12N, 16F, 17B, 19C, 21A. SPECIFICATIONS: API GL-4/GL-5/MT-1; ArvinMeritor 076-N; MAN 341 Type E3; Eaton Europe Extended Drain; MACK GO-J; MAN M 3343 Type S; MIL-L-2104D; MIL-PRF-2105E. formulation performance level according to Scania STO 1:0. G-Truck GL-4/GL-5 80W-90 Multigrade transmission oil made of mineral base stock for heavy-duty cargo vehicles, special and off-road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.), as well as for units requiring API GL-5 oils (hypoid transmissions, non-synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials (LSD). APPROVALS: MAN 341 Type Z2; MAN 342 Type M2; MB-Approval 235.0; ZF TE-ML 02B, 05A, 12L, 12M, 16B, 17H, 19B, 21A. SPECIFICATIONS: API GL-4/GL-5/MT-1; ArvinMeritor 076-A/D; MACK GO-J; MAN 341 Type E2; MAN M 3343 Type M; MIL-L-2104D; MIL-PRF-2105E. formulation performance level according to Scania STO 1:0. API GL-5 G-Box GL-5 75W-90 Semi-synthetic transmission oil for light and heavy-duty cargo vehicles, special and off-road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-5 oils (hypoid transmissions, non-synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Provides extended drain intervals compared to mineral based lubricants. Not recommended for limited slip differentials (LSD). SPECIFICATIONS: API GL-5. Transmission Oils Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 32. 32 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd API GL-5 G-Box Expert GL-5 75W-90, 80W-90 Transmission oil for light and heavy-duty cargo vehicles, special and off- road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-5 oils (hypoid transmissions, non- synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials (LSD). APPROVALS: JSC Avtovaz. SPECIFICATIONS: API GL-5. G-Truck GL-5 85W-90 Mineral transmission oil for heavy-duty cargo vehicles, special and off- road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-5 oils (hypoid transmissions, non- synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials (LSD). SPECIFICATIONS: API GL-5; DAF Axle; Iveco; MAN 342 Type M1; MB 235.0; ZF TE-ML 05A, 16C, 17B, 19B, 21A. G-Truck GL-5 75W-140 Synthetic transmission oil based on top performance Group IV (PAO) base stock for heavily loaded hypoid transmissions of heavy-duty cargo, special and off-road machinery operating in a wide range of ambient temperatures. Applicable for heavy-duty hypoid transmissions requiring API GL-5 oils with SAE XW-140 viscosity grade. Provides extended drain intervals compared to mineral based lubricants. Not recommended for limited slip differentials (LSD). SPECIFICATIONS: API GL-5. G-Truck LS 80W-90, 85W-90, 85W-140 Series of transmission oils intended for driving axles of heavy duty cargo, special and off-road machinery with limited slip differentials (LSD) operating in a wide range of ambient temperatures. Oils of this series can be used for lubrication of other transmission units requiring API GL-5 oils (non- synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). APPROVALS: ZF TE-ML 05C, 12C, 16E valid for SAE 85W-90 and 85W-140 only, 21C. SPECIFICATIONS: API GL-5. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 33. 33 Transmission Oils API GL-4 G-Box GL-4 75W-90 Semi-synthetic transmission oil for light and heavy-duty cargo vehicles, special and off-road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Provides extended drain intervals compared to mineral based lubricants. SPECIFICATIONS: API GL-4. G-Box Expert GL-4 75W-90, 80W-85 Transmission oil for light and heavy-duty cargo vehicles, special and off-road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). APPROVALS: JSC Avtovaz; ZF TE-ML 17A SAE 80W-85 only. SPECIFICATIONS: API GL-4; MB 235.1 (only SAE 80W-85). G-Truck GL-4 80W-90 Mineral transmission oil for light and heavy-duty cargo vehicles, special and off- road machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). APPROVALS: ZF TE-ML 16A, 17A, 19A. SPECIFICATIONS: API GL-4; MAN 341 Type E1/Z2; ZF TE-ML 02B. G-Truck Z 75W-80 Semi-synthetic fuel saving transmission oil containing top performance Group IV (PAO) base stock for transmissions of light and heavy-duty cargo, special and off-road machinery operating in a wide range of ambient temperatures. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Provides extended drain intervals compared to mineral based lubricants. Intended for ZF transmissions of commercial vehicles manufactured up to 2014. SPECIFICATIONS: API GL-4; DAF Axle; Iveco; Eaton Europe Extended Drain; MAN 341 Type Z3; Renault Trucks; Volvo 97305; ZF TE-ML 02D. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 34. 34 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Automatic Transmission Fluids (ATF) Power steering and several other hydraulic systems of heavy duty equipment. Powershift gear boxes. Basic ATF applications in Mining Industry
  • 35. 35 Name Base Oil Drain interval Sludge control Clutch protection Viscosity stability Low temperature properties G-Box ATF DX III G-Box Expert ATF DX III G-Box ATF DX II Specifics of Dexron classification G-Box oils for Automatic Transmissions 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 Type A Suffix A (TASA) Dexron II (D) Dexron II (E) Dexron III (G) Dexron III (H) General Motors develops first specification for automatic transmission fluids: Type A (later - Type A Suffix A) Oils made of plant and animal origin are replaced by solely mineral base oils, additives and other components Synthetic base oils are applied Low temperature Viscosity performance Protection of friction discs Antioxidative capability Enhanced anticorrosion Key features Transmission Oils Synthetic Oils Semi-Synthetic Oils Mineral Oils
  • 36. 36 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 5.3. Product range of Gazpromneft Transmission Oils Name, SAE Viscosity Grade Base oil Provention of micropitting Extended drain intervals Film strength Copper alloy compatibility OEM requirements Gazpromneft GL-4/GL-5 75W-90 Gazpromneft GL-5 75W-90 80W-90 85W-140, 140 90 Gazpromneft Super Т-3 85W-90 Gazpromneft GL-4 75W-90 80W-85, 80W-90, 90 140 API GL-4/GL-5 Gazpromneft GL-4/GL-5 75W-90 Multigrade transmission oil made of synthetic base stock for machinery operating in a wide ambient temperature range. Applicable for transmissions requiring API GL-4 oils (differentials without hypoid spiral bevel gears, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.), as well as for units requiring API GL-5 oils (hypoid transmissions, non- synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials (LSD). Provides extended drain intervals compared to mineral based lubricants. SPECIFICATIONS: API GL-4, GL-5, MT-1; MIL-PRF-2105E; SAE J2360. APPROVALS: ZF TE-ML 02B, 05A, 12L, 12N, 16B, 17B, 19C, 21A; MAN 342 Type M3; MAN 341 Type Z2, E2; formulation approved according to Scania STO 1:0 requirements. Synthetic oils Semi-synthetic oils Mineral oils Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 37. 37 Transmission Oils API GL-5 Intended for transmission systems if equipment requires API GL-5 oils (hypoid transmissions, non-synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Not recommended for limited slip differentials (LSD). Gazpromneft GL-5 75W-90 Semi-synthetic transmission oil operating in a wide ambient temperature range. SPECIFICATIONS: API GL-5. Gazpromneft GL-5 80W-90 Mineral transmission oil operating in a wide ambient temperature range. APPROVALS: ZF TE-ML 05A, 12E, 16B, 17B, 19B, 21A; JSC Avtovaz. SPECIFICATIONS: API GL-5; MAN 342 Type M2; ZF TE-ML 07A/08/16C/16D. Formulation performance level according to Scania STO 1:0. Gazpromneft Super Т-3 (SAE 85W-90) Mineral transmission oil operating in a wide ambient temperature range. SPECIFICATIONS: API GL-5; MAN 342 Type M1; MB 235.0; JSC GAZ. APPROVALS: ZF TE-ML 16C, 17B, 19B, 21A; JSC Avtovaz. Gazpromneft GL-5 85W-140 Mineral transmission oil operating in a wide ambient temperature range. Intended for heavily loaded hypoid transmissions designed for API GL-5 oil with viscosity grade SAE xxW-140. SPECIFICATIONS: API GL-5. Gazpromneft GL-5 90, 140 Transmission oil for heavy duty hypoid transmissions operating in a limited ambient temperature range. SPECIFICATIONS: API GL-5. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 38. 38 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd API GL-4 Intended for transmission systems if equipment requires API GL-4 oils (non-hypoid final drives, synchronized manual gearboxes, transfer boxes, power take-off gearboxes etc.). Gazpromneft GL-4 75W-90 Semi-synthetic transmission oil for a wide ambient temperature range. SPECIFICATIONS: API GL-4. Gazpromneft GL-4 80W-85, 80W-90 Transmission oil for a wide ambient temperature range. APPROVALS: JSC Avtovaz. SPECIFICATIONS: API GL-4; ZF TE-ML 08. Gazpromneft GL-4 90, 140 Transmission oil for a limited ambient temperature range. SPECIFICATIONS: API GL-4. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 39. 39 Transmission Oils Gazpromneft Automatic Transmission Fluids Name Base Oil Drain Interval Protection against deposits Clutch protection Viscosity stability Low temperature properties Gazpromneft ATF DX III Gazpromneft ATF DX II 5.4. API classification for manual transmission oils, manual transaxles, and axles GL-5 Transmission oils containing highly effective extreme pressure additives. Capable to withstand harsh shock-load operation conditions, e.g. hypoid transmissions at high speed. Recommended for differentials of modern vehicles. Not recommended for manual transmissions with copper alloy synchromesh. GL-4 Transmission oils containing highly effective extreme pressure additives. Recommended for manual gearboxes, including transmissions with copper alloy synchromesh. Not effective for lubrication of hypoid transmissions under shock- loads. GL-3 Transmission oils containing moderate extreme pressure additives. Recommended for light-duty manual transmissions and differentials. GL-2 Mineral oils containing antiwear additives. Application similar to API GL-1 but capable to withstand higher loads. GL-1 Straight mineral oil without additives. Applicable for light-duty non-synchronized transmissions, spiral bevel and worm gears. Specification is obsolete. Semi-synthetic Oils Mineral Oils Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 40. 40 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Specifications of oils for ZF transmissions TE-ML 01 Manual ZF transmissions for trucks TE-ML 02 Manual and automated ZF transmissions for trucks, buses, light commercial vehicles and special vehicles TE-ML 03 Transmissions for off-road equipment TE-ML 04 Marine transmissions TE-ML 05 Axles for off-road vehicles TE-ML 06 Tractor transmissions and hydraulic lifts TE-ML 07 Hydrostatic-mechanical and electric drive systems TE-ML 08 Steering systems (non-power-assisted) for cars, commercial vehicles and off-road vehicles TE-ML 09 Steering systems and oil pumps for cars, commercial vehicles and off-road vehicles TE-ML 11 Manual transmissions, double-clutch transmissions and automatic transmissions for cars TE-ML 12 Axles and wheel heads for buses and trucks TE-ML 14 Powershift transmissions, type Ecomat, for buses, trucks, and special vehicles TE-ML 15 Brake systems for special vehicles TE-ML 16 Transmissions for rail vehicles TE-ML 17 Transmissions and axles for lift-trucks TE-ML 19 Transfer and offset transmissions for commercial vehicles TE-ML 20 Powershift transmissions, type EcoLife, for buses and trucks TE-ML 21 Tractor axles, transmissions for harvesters and final drives
  • 41. Hydraulic systems of mobile machinery, particularly those operating in mining, are subjected to significant loads. Wide range of ambient temperatures combined with dust and humidity of the working environment pose high risk of water and dust contamination. That leads to corrosion and premature wear of components. Due to extreme pump capacity of mining hydraulic systems oil is exposed to substantial temperature rise what potentially leads to varnish formation and cavitation. Excellent oxidation stability properties combined with high quality base oils inhibits the varnish formations. Good antiwear properties provide protection of hydraulic system components against failure. Excellent water separation properties separate emulsified water even in small oil sumps. Enhanced anticorrosion properties protect components of hydraulic systems in case if water contamination is inevitable. Minimized tendency to foaming and rapid air release provides additional protection of hydraulic pumps against overheating, cavitation and wear. As a result, hydraulic oils of G-Special and Gazpromneft series provide considerable performance safety gap. Conditions and environment specific to hydraulic systems operating in Mining industry 41
  • 42. 42 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 6.1. Classification of Hydraulic Oils DIN 51524 ISO 6743/4 GOST 17479.3 Type of Oil Application H HH A Mineral oils without additives Outdated hydraulic systems of earlier generations equipped with gear or piston pumps under low system pressure. HL HL Б Mineral oils with anti- oxidants and corrosion inhibitors Outdated hydraulic systems of earlier generations equipped with any type of pump under different types of pressure. Ex- tended drain interval compared to previous category. HLP HM В HL + antiwear additives Modern hydraulic systems equipped with any type of pump and capable of operating under or high pressure. Category sets additional requirements for antiwear properties. Appli- cable at ambient temperatures above 0°C (indoors or out- doors at moderate climate conditions). HVLP HV HM + viscosity modi- fiers Modern hydraulic systems equipped with any type of pump capable of operating under high pressure. Category sets additional requirements for antiwear properties. Applicable for a wide range of ambient temperatures, including tempre- tures under 0 °C. HVLPD HV + dispergents Modern hydraulic systems equipped with any type of pump, capable of operating under high pressure. Recommended for specific conditions when potential water, dirt or other contamination is highly probable and accumulated water can not be drained from the sump. Applicable for a wide range of ambient temperatures.
  • 43. 43 Synthetic Oils Mineral Oils 6.2. Product range of G-Special hydraulic oils Name, ISO Viscosity Grade Base oil Oxidation stability Viscosity stability* Antiwear properties Water sepa- ration Emulsifying property Antifoaming property Zinc-Free technology Low tem- perature properties G-Special Hydraulic Nord-32 G-Special Power HVLP ISO VG: 32, 46 G-Special Hydraulic HVLP ISO VG: 22, 32, 46 G-Special Hydraulic HVLPD-46 Hydraulic Oils * Ability to stay in initially assigned ISO viscosity grade.
  • 44. 44 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd * Test ASTM D4310; ** Test ISO 6427. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information. * Temperature when hydraulic oil reaches maximum cold start dynamic viscosity limit admissible by Bosch Rexroth pumps. -40 -35 -30 -25 -20 -15 -10 -5 0 G-Special Hydraulic Nord-32 °С Regular oil HVLP-32 Minimum temperature for cold start of hydraulic pump* Limit Seal compatibility** G-Special Hydraulic Nord-32 compatibility with elastomers minimizes leakage and top-up volume of lubricant. Acid Number TAN, mg KOH/g Hardening, degree 1 0,8 0,6 0,4 0,2 12,5 12 11,5 11 10,5 10 9,5 High temperature oxidation stability* G-Special Hydraulic Nord-32 Hydraulic oil providing superior properties at low ambient temperatures. Formulation designed using synthetic components of Group IV (PAO) and Group V base stock according to API classification. Intended for application in hydraulic systems of quarrying, special and off-road equipment operating in a harshest Nordic climate conditions (e.g. Northern Siberia). Excellent viscosity behavior at extremely low temperatures makes it possible to operate hydraulic systems the whole year round. High antiwear protection, oxidation stability and good filterability prolongs life cycle of hydraulic components. SPECIFICATIONS: DIN 51524 Part 3 (HVLP); ISO 11158 HV. G-Special Hydraulic Nord-32 G-Special Hydraulic Nord-32 Limit High oxidation stability at high temperatures makes G-Special Hydraulic Nord-32 exceptionally resistant against sludge formation and improves filterability, as well as anticorrosion properties.
  • 45. 45 Hydraulic Oils G-Special Power HVLP-32, 46 Energy saving hydraulic oil providing improved performance of equipment and fuel saving advantages. Since oil formula is based on synthetic base stock product possesses excellent oxidation stability and minimized sludge formation tendency, as well as effectively protects parts of hydraulic system against corrosion and cavitation at high loads and various climate conditions. Last generation thickener provides maximal oil viscosity stability during elevated mechanical loads on the hydronic system and varying operating temperatures throughout the entire drain period. APPROVALS: Denison Hydraulics HF-0,1,2 (ISO 32). SPECIFICATIONS: DIN 51524 Part 3 (HVLP); ISO 11158 HV; Bosch Rexroth; RDE 90235. Viscosity stability** Excellent oxidation stability of G-Special Power HVLP-32 provides stable performance and varnish control in hydraulic system within the entire drain interval. Increase of oxidation by-products at IR spectrum, sм-1 /мм 200 160 120 80 40 16 12 8 4 High temperature oxidation stability* Outstanding viscosity stability of G-Special Power HVLP-32 guarantees required viscosity and oil pump output at elevated mechanical loads on hydraulic system during the entire drain interval. Kinematic viscosity change at 100 ºC after KRL shear stability test, % * ASTM D7214; ** DIN 51350-6. G-Special Power HVLP-32 G-Special Power HVLP-32 Mineral based oil Mineral based oil Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 46. 46 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Name, ISO Viscosity Grade Oxidation sta- bility Viscosity stabil- ity* Antiwear pro- preties Water separation Emulsifying property Air separation/ Antifoaming property Zinc-Free tech- nology Wide ambient temperature application Gazpromneft Hydraulic Nord-32 Gazpromneft Hydraulic HVLP ISO VG: 10, 15, 22, 32, 46, 68 Gazpromneft Hydraulic HLP ISO VG: 32, 46, 68, 100 Gazpromneft Hydraulic HZF ISO VG: 32, 46, 68 Gazpromneft Hydraulic HLPD ISO VG: 32, 46, 68 Gazpromneft Hydraulic ISO VG: 32, 46, 68, 100 G-Special Hydraulic HVLP-22, 32, 46, 68 Series of hydraulic oils designed for application in hydraulic systems of quarrying, special and off-road machinery, as well as stationary equipment operating at high and low ambient temperatures. Oils provide operation of mobile hydraulic systems at wide range of weather conditions, protect hydraulic system components against wear, contribute to quick air and water separation, inhibit oxidation and foam formation. SPECIFICATIONS: DIN 51524 Part 3 (HVLP); ISO 11158 HV; Denison Hydraulics HF-0,1,2 (ISO VG 32, 46, 68); MAG P-68/69/70 (ISO VG 32, 46, 68); Eaton Vickers 35VQ25; Bosch Rexroth RDE 90235. 6.3. Product range of Gazpromneft hydraulic oils * Ability to stay in initially assigned ISO viscosity grade. G-Special Hydraulic HVLPD-46 Oil for round the year application in quarrying, special and off-road machinery operating at extremely dirty and wet conditions. Suitable for the hydraulic sump with no water draining system. Oil keeps water and dirt suspended so that contamination is driven to the oil filter instead of settling out on the surfaces, which prevents the negative effect on the hydraulic system SPECIFICATIONS: DIN 51524 Part 3 (HVLP) (except Water Separation according to ASTM D1401 - not applicable to HVLPD type of oils). Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 47. 47 Gazpromneft Hydraulic Nord-32 Hydraulic fluid providing enhanced low temperature resistance properties which make hydraulic system start possible in extreme climate conditions (such as Northern Siberia). Intended for mobile hydraulic systems. SPECIFICATIONS: DIN 51524 Part 3. Hydraulic Oils Gazpromneft Hydraulic HVLP Series of hydraulic oils designed for application in hydraulic systems of quarrying, special and off-road machinery, as well as stationary equipment operating at high and low ambient temperatures. Oils provide operation of mobile hydraulic systems at wide range of weather conditions, protect hydraulic system components against wear, deposit formation and corrosion. AVAILABLE VISCOSITY GRADES ISO VG: 10, 15, 22, 32, 46, 68. APPROVALS/ SPECIFICATIONS ISO viscosity grade 10 15 22 32 46 68 ISO 11158 HV DIN 51524 Part 3 (HVLP) Denison HF-0,1,2 Eaton Vickers 35VQ25 Bosch Rexroth 90220-01 Bosch Rexroth RDE 90235 Bosch Rexroth Fluid Rating List RDE 90245 MAG P-68 (ISO 32) MAG P-69 (ISO 68) MAG P-70 (ISO 46) — APPROVALS; — SPECIFICATIONS. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information. SPECIFICATIONS
  • 48. 48 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Lubricants Ltd. is the first Russian company to have passed the toughest examination and acquired Bosch Rexroth RDE 90235 (Bosch Rexroth RDE 90245 list) approval: Gazpromneft Hydraulic HLP-32; Gazpromneft Hydraulic HLP-46; Gazpromneft Hydraulic HLP-68; Gazpromneft Hydraulic HVLP-32; Gazpromneft Hydraulic HVLP-46. Pump test characteristics: Control of 90 physical/chemical parameters. Oil tested before, during and after the operation period. New test on axial piston pump: During the pump test evaluated: Preservation of nitride layer on the pistons. Antiwear properties of the oil. Ability to maintain reliability of hydraulic system. 500 500 4 000 Duration, h Pressure, atm Speed, rpm
  • 49. 49 Effective pump operation during entire life cycle Hydraulic Oils Advantages of Gazpromneft Hydraulic HVLP compared to the leading global hydraulic oil standard Bosch Rexroth RDE 90235: Preservation of pump piston ends' sphericity Best antiwear protection of parts Maximized life cycle and minimized downtime of the equipment Gazpromneft Hydraulic HVLP-32 Gazpromneft Hydraulic HVLP-32 Limit Limit Max limit Max limit 3 times 2,5 times Axial Shoe lift of hydraulic pump after 510 hour test, mm Hydraulic pump piston wear loss after 510 hour test, mg 16 0,06 0,02 0,04 12 8 4
  • 50. 50 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Hydraulic HZF-32, 46, 68 Series of zinc-free oils for hydraulic systems with a fine clearance servo-valves (silver coated parts present) installed on quarrying, special, off-road machinery or stationary equipment. Application for low temperature operation admissible only according to recommendation of equipment manufacturer. APPROVALS: Denison Hydraulics HF-0,1,2; Bosch Rexroth RE 90220. SPECIFICATIONS: DIN 51524 Part 2 (HLP); ISO 11158 HM; MAG P-68, 69, 70; Eaton Vickers 35VQ25. Zn-FREE Gazpromneft Hydraulic HLP-32, 46, 68, 100 Series of zinc-free oils for heavy-duty hydraulic systems of the quarrying, special, off-road machinery or stationary equipment. Highly recommended for the systems which require high viscosity stability during the whole drain interval. Application for low temperature operation admissible only according to recommendation of equipment manufacturer. Approvals of leading equipment manufacturers. APPROVALS/ SPECIFICATIONS ISO Viscosity Grade 32 46 68 100 DIN 51524 Part 2 (HLP) ISO 11158 HM Denison Hydraulics HF-0,1,2 Eaton Vickers 35VQ25 Bosch Rexroth 90220-01 Bosch Rexroth Fluid Rating List RDE 90245 MAG P-68 (ISO 32) MAG P-69 (ISO 68) MAG P-70 (ISO 46) Engel Battenfeld Beltramelli Bekum Demag Danieli Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information. — APPROVALS; — SPECIFICATIONS. SPECIFICATIONS
  • 51. 51 Hydraulic Oils Gazpromneft Hydraulic-32, 46, 68, 100 Series of hydraulic oils designed to replace monograde oils (IGP, IGS) quality requirements and is intended for application at temperature above 0 °C SPECIFICATIONS: DIN 51524 Part 2 (HLP).
  • 52. 52 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Dependence of kinematic viscosity on temperature: G-Special Hydraulic Nord-32; G-Special Power HVLP-32, 46. G-Special Hydraulic Nord-32; G-Special Power HVLP-32, 46 6.4. Diagrams: dependence of kinematic viscosity of hydraulic oil on temperature G-Special Hydraulic Nord-32 1,00 10,00 100,00 1 000,00 10 000,00 Kinematic Viscosity, cSt Temperature, °С -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 G-Special Hydraulic Power HVLP-32 G-Special Hydraulic Power HVLP-46
  • 53. 53 Hydraulic Oils G-Special Hydraulic HVLP-22 Gazpromneft Hydraulic HVLP-10 Gazpromneft Hydraulic HVLP-32 G-Special Hydraulic HVLP-32 Gazpromneft Hydraulic HVLP-15 Gazpromneft Hydraulic HVLP-46 G-Special Hydraulic HVLP-46 Gazpromneft Hydraulic HVLP-22 Gazpromneft Hydraulic HVLP-68 1,00 1,00 10,00 10,00 100,00 100,00 1 000,00 1 000,00 10 000,00 10 000,00 100 000,00 100 000,00 Dependence of kinematic viscosity on temperature: G-Special Hydraulic HVLP series. Dependence of kinematic viscosity on temperature: Gazpromneft Hydraulic HVLP series. Kinematic Viscosity, cSt Kinematic Viscosity, cSt G-Special Hydraulic HVLP Gazpromneft Hydraulic HVLP Temperature, °С Temperature, °С -50 -50 -40 -40 -30 -30 -20 -20 -10 -10 0 0 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 100 100 110 110
  • 54. 54 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Hydraulic HZF-32 Gazpromneft Hydraulic HZF-46 Gazpromneft Hydraulic HZF-68 Dependence of kinematic viscosity on temperature: Gazpromneft Hydraulic HZF series. Kinematic Viscosity, cSt Gazpromneft Hydraulic HZF -40 -40 -20 -20 0 0 20 20 40 40 60 60 80 80 120 120 100 100 Gazpromneft Hydraulic HLP-32 Gazprom­neft­ Hydraulic HLP-46­ Gazpromneft Hydraulic HLP-68 Gazpromneft Hydraulic HLP-100 1,00 1,00 10,00 10,00 100,00 100,00 1 000,00 1 000,00 10 000,00 10 000,00 100 000,00 100 000,00 Dependence of kinematic viscosity on temperature: Gazpromneft Hydraulic HLP series. Kinematic Viscosity, cSt Gazpromneft Hydraulic HLP Temperature, °С Temperature, °С
  • 55. Off-road machinery applications require widely used universal products (TO-4, UTTO, STOU) supposed to be suitable for various transmissions and hydraulic systems. Due to extreme loads engineers of quarrying equipment prefer oils according to TO-4 specification for power transmission. Oils of these specifications perform equally well for: gear teeth protection against wear and micropitting, protection of clutch and wet brake friction elements against destruction and overheating. It also works well as a hydraulic fluid. Besides these oils must provide sufficient friction of clutch discs, so that transmission shifts smoothly without disruption of torque and wet brakes provide adequate grip without excessive heat generation. G-Special TO-4 series oils perfectly fit these conditions. Enhanced antiwear additive property protects transmission and hydraulic system elements against premature failures. Antioxidative properties, combined with high quality base oils, inhibit sludge and deposit formation while friction properties provide smooth transmission and wet brake operation. Power Transmission and Hydraulic Transmission Fluids 55
  • 56. 56 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Special Universal Oils Name, SAE viscosity grade Sludge control Viscosity stability Heavy-duty mining application Engine application Low temperature properties G-Special TO-4 Arctic 0W-20 G-Special TO-4 10W 30, 50 G-Special UTTO Premium 10W-30 G-Special UTTO 10W-30 G-Special STOU 10W-30, 10W-40 Oils classified according to TO-4 and UTTO/STOU are not interchangeable and are intended for diverse applications.
  • 57. 57 Universal Oils 7.1. Power Transmission Oils according to TO-4 Series of hydraulic-transmission fluids designed for hydraulic systems and transmissions of heavy duty quarrying, special and off-road machinery. High and stable friction properties provide effective operation of highly loaded wet brakes and continuous torque in a transmission. VISCOSITY GRADES: 10W, 30, 50. APPROVALS: ZF TE-ML 03C (SAE 10W, 30); ZF TE-ML 07F (SAE 30). SPECIFICATIONS: Caterpillar TO-4; Allison C-4; API CF/CF-2; ZF TE-ML 03C, 07F (SAE 30, 50); Komatsu KES 07.868.1. Stable friction properties Provides smooth operation of clutch discs and brakes - reliability of equipment. High oxidation stability Prevents deposit formation on the parts - maximized life cycle of equipment Excellent antiwear properties Protects hydraulic system - saved maintenance budget High viscosity stability Maintains stable viscosity properties during operation - reliable lubrication of units and long-lasting performance of hydraulic system. Universal application Provides the option of multiple applications including hydraulic systems, transmissions and wet brakes - saved storage space and budget. Advantages of universal G-Special TO-4 oils G-Special TO-4 10W, 30, 50 Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information. Transmission units Clutch systems of heavy duty equipment Hydraulic system
  • 58. 58 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Low foaming tendency of G-Special TO-4 30 provides enhanced capacity of hydraulic system. G-Special TO-4 10W minimizes wear of gear teeth and prolongs life cycle of gears. Foam control** G-Special TO-4 10W G-Special TO-4 30 Limit Limit Iron, mg Foam volume, ml 60 50 40 30 20 10 160 120 80 40 Antiwear protection* * FZG Wear Test; ** ТASTM D892. Synthetic hydraulic-transmission fluid (based on Group IV PAO base stock) designed for hydraulic systems and transmissions of heavy duty quarrying, special and off-road machinery. High and stable friction properties provide effective operation of highly loaded wet brakes and continuous torque in a transmission. Maintains lubricating properties at low ambient temperatures and provides operational capacity of equipment in the harsh climate conditions. SPECIFICATIONS: Caterpillar TO-4; Allison C-4; Komatsu Micro-Clutch; Eaton Vickers 35VQ25. Transmission units Clutch systems of heavy duty equipment Hydraulic system G-Special TO-4 Arctic 0W-20 Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 59. 59 Universal Oils 7.2. Universal UTTO and STOU tractor oils Semi-synthetic hydraulic-transmission fluid for hydraulic systems and transmissions of special and off-road machinery operating in a wide range of ambient temperatures. Optimal friction properties provide smooth operation of wet brakes and power transmissions. In contrary to mineral oils extended drain intervals can be applied. APPROVALS: Massey Ferguson CMS M1145, ZF TE-ML 03E, 05F, 06K, 17E, 21F; Volvo 97303 (WB 101). SPECIFICATIONS: Massey Ferguson CMS M1143, M1141, M1135; John Deere JDM J20C, JDM J20D; Allison C-4; New Holland CNH MAT 3540; New Holland CNH MAT 3525 (FNHA-201.00 = M2C 134D); New Holland CNH MAT 3526 (FNHA 2-C-200.00), 3510 (MS1317 = GL-4), 3509, 3506, 3505; Ford ESN M2C 86 B/C, M2C 134-D; Fendt (Non Vario); Komatsu; API GL-4; Deutz-Fahr; Kubota UDT; Claas; Landini; AGCO Power fluid 821XL; AGCO Q-186 (White Farm), Ford ESN M2C 134-D, 86 B/C; MS 1209, 1210, 1230. G-Special UTTO 10W-30 Hydraulic-transmission fluid for hydraulic systems and transmissions of special and off-road machinery operating in a wide range of ambient temperatures. Optimal friction properties provide smooth operation of wet brakes and power transmissions. APPROVALS: ZF TE-ML 03E, 05F, 17E, 21F; Volvo 97303 (WB 101); Massey Ferguson CMS M1145. SPECIFICATIONS: Allison C-4, API GL-4, Massey Ferguson CMS M1143, New Holland CNH MAT 3525, John Deere JDM J20C/D. Transmission units Clutch systems of heavy duty equipment Hydraulic systemem G-Special UTTO Premium 10W-30 Transmission units Clutch systems of moderate duty equipment Hydraulic system Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 60. 60 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd G-Special STOU 10W-30, 10W-40 Series of semi-synthetic multigrade tractor oils suitable for application in engines, hydraulic systems and transmissions of special and off-road machinery. Provide optimal operational properties of wet brakes. SAE viscosity grades: 10W-30, 10W-40. APPROVALS: Massey Ferguson CMS M1145*. SPECIFICATIONS: Ford WSS- M2C159B/C, M2C86B, M2C134A**; John Deere JDM J27; New Holland NH 024C*, NH410B**, NH420A**; FNH 82009201**, 82009202**, 82009203*; Sperry Vickers/Eaton I-280-S/M2950S; Sauer Sunstrand/Danfoss Hydro Static Trans Fluid; Fiat AF87*; Massey Ferguson CMS M1144, M1145**, 1139**, 1135**, 1127A**; ZF TE-ML* 05K, 06B, 06C, 07B, 07D; API CG-4, CF-4, CF, CE, CD, SF, SE; API GL-4; ACEA E3; MAN 271; Caterpillar TO-2; Allison C-4; MB 227.1; MB 228.1*. Transmission units Clutch systems of moderate duty equipment Engines of special machinery (check OEM recommendations) Hydraulic system * Only G-Special STOU 10W-40; ** Only G-Special STOU 10W-30. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 61. Gazpromneft series of greases is intended for long-lasting operation in harsh conditions under extreme loads. Applicable to specific mining and quarrying equipment. Due to shock-loads, vibration, dusty environment and wide range of ambient temperatures, all lubricants used in this environment undergo extensive testing and improvement process. Just high-grade and most contemporary technologies used for production of Gazpromneft greases. All components in greases, including additives, thickeners and solids, are carefully selected for the specificity of mining industry. Application: Centralized grease system. Sliding bearings. Rolling bearings. Gear transmissions. Greases 61
  • 62. 62 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 8.1. Classification of greases Classification of greases according to DIN 51 502 According to this classification greases are divided by properties - composition, temperature range of application, consistency etc. Special code, assigned to the performance level, makes the choice of grease easier. K PF 3 G-20 1 2 Type of grease lubricant Lubricating materials (base oil, additives etc.) К Grease lubricants for antifriction bearings,plain bearings and sliding faces according to DIN 51825 G Grease lubricants for enclosed drives accord- ing to DIN 51826 OG Grease lubricants for open drives M Lubricants for bearings and seals P EP Additive F Solid lubricants E Polyester FK Perfluor liquids HC Synthetic hydrocarbons PH Ester of phosphoric acid PG Polyglycols SI Silicon oils X Others 1 2 3 4 5 3 Consistency index (NLGI Class) NLGI Penetration at 25 °С Consistency Application 000 445–475 Very soft (like viscous oil) Enclosed gear systems / central lubrication systems 00 400–430 0 355–385 Soft - semifluid 1 310–340 Soft Enclosed gear systems / central lubrication systems / rolling and sliding bearings 2 265–295 Normal grease Sliding bearings / rolling bearings / sliding surfaces / central lubri- cations systems 3 220–250 Firm Sliding bearings / rolling bearings 4 175–205 Hard Rolling bearings / water pump sealing 5 130–160 Very hard Open gear systems / water pump sealing 6 85–115
  • 63. 63 Lower operating temperature limit where grease reliably sustains its properties. 5 Code number for lower service temperature 4 Code letter (reaction to water) Code letter Upper operating tempera- ture, °С Reaction to water °С according to DIN 51807* C 60 0 at 40 °С or 1 at 40 °С D 2 at 40 °С or 3 at 40 °С E 80 0 at 40 °С or 1 at 40 °С F 2 at 40 °С or 3 at 40 °С Greases G 100 0 at 90 °С or 1 at 90 °С H 2 at 90 °С or 3 at 90 °С K 120 0 at 90 °С or 1 at 90 °С M 2 at 90 °С or 3 at 90 °С N 140 by agreement P 160 R 180 S 200 T 220 U 220 * 0 — no change; 1 — slight change; 2 — moderate change; 3 — major changeя.
  • 64. 64 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Greases Method Gazpromneft Grease L EP 00 Gazpromneft Grease L EP 0 Gazpromneft Grease L EP 1 Gazpromneft Grease L EP 2 Gazpromneft Grease L EP 3 Gazpromneft Grease L Moly EP 2 Gazpromneft Metalgrease AC Code according to DIN 51502 DIN 51502 KP 00 K-30 KP 0 K-30 KP 1 K-30 KP 2 K-30 KP 3 K-30 KPF 2 K-30 KPF 2S-30 NLGI Grade ASTM D217 00 0 1 2 3 2 2 Operating temperature, °C -30 up to 120* -30 up to 120* -30 up to 120* -30 up to 120* -30 up to 120* -30 up to 120* -30 up to 200* Color Visually Amber Amber Amber Amber Amber Dark Grey Glassy Copper Thickener Lithium Soap Lithium Soap Lithium Soap Lithium Soap Lithium Soap Lithium Soap Bentonite Solid additives — — — — — Molybde- num Disulfide Copper, Molybdenum Disulfide, Graphite Drop point, °C ASTM D566 GOST 6793 170 170 180 190 190 190 No Base oil mineral mineral mineral mineral mineral mineral mineral Kinematic viscosity of Base oil at 40 °C, мм2 /с ASTM D445 150 150 150 150 150 150 110 4-ball welding load, (not less than), N ASTM D2596 DIN 51350 4 GOST 9490 2 400 2 400 2 400 2 400 2 400 2 800 3 200 4-ball wear scar diameter, mm ASTM D2266 DIN 51350 5 GOST 9490 0,5 0,5 0,5 0,5 0,5 0,5 0,4 8.2. Product range of Gazpromneft greases
  • 65. 65 Greases Gazpromneft Grease LTS 1 Gazpromneft Grease LTS 2 Gazpromneft Grease LTS Moly EP 2 Gazpromneft Grease LX EP 1 Gazpromneft Grease LX EP 2 Gazpromneft Steelgrease CS 1 Gazpromneft Steelgrease CS 2 Gazpromneft Grease Synth LX EP 2 Gazpromneft Grease Nord Moly KP 1 K-30 KP 2 K-30 KPF 2 K-30 KP 1 P-30 KP 2 P-30 KP 1 S-30 KP 2 S-30 KPHC 2 N-50 KPF 0 K-50 1 2 2 1 2 1 2 2 0 -30 up to 120* -30 up to 120* -30 up to 120* -30 up to 160* -30 up to 160* -30 up to 200* -30 up to 200* -50 up to 150* -50 up to 120* Dark Brown Dark Brown Dark Grey Blue Blue Amber Amber Light Beige Dark Grey Lithium- Calcium Soap Lithium- Calcium Soap Lithium- Calcium Soap Lithium- Complex Soap Lithium- Complex Soap Calcium Sulfonate Calcium Sulfonate Lithium Complex Soap Lithium Complex Soap — — Molybdenum Disulfide — — — — — Molybdenum Disulfide 190 190 190 250 250 300 300 250 250 mineral mineral mineral mineral mineral mineral mineral synthetic VHVI 220 220 220 220 220 420 420 100 20 2 800 2 800 4 136 3 000 3 000 4 500 4 500 2 600 4 000 0,5 0,5 0,4 0,4 0,4 0,5 0,5 - 0,6 * Short peaks - up to +150 °C.
  • 66. 66 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Grease Nord Moly High quality lithium complex grease containing molybdenum disulfide. Intended for lubrication of units operated under extreme loads and at wide range of ambient temperatures, including low temperatures characteristic such as Northern Siberia. Applicable for central lubrication systems. Excellent performance at the range of ambient temperature between -50 to +120 ºC. (short peaks up to +150 ºC) EP additives and molybdenum disulfide provide exceptional antiwear and anti-micropitting properties. Grease withstands high loads and prevents failure of highly loaded units. Excellent oxidation stability provides long life cycle of the grease in arduous operating conditions. Assures highly effective anticorrosion protection in particularly harsh conditions like presence of moisture, cold or hot water. High mechanical stability insures applicability in units under severe vibration forces. Advantages GREASE
  • 67. 67 Gazpromneft Grease LTS Moly EP 2 High quality lithium complex grease containing solid lubricant (molybdenum disulfide) and advanced extreme pressure additive package. Gazpromneft Grease LTS Moly EP 2 provides reliable protection of equipment operating at various weather conditions (down to -30 °C) and at wide range of mechanical loads. Suitable for mining machinery operating at moderate climate conditions. Excellent performance at the range of ambient temperature between -30 to +120 ºC. (short peaks up to +150 ºC) EP additives and molybdenum disulfide provide exceptional antiwear and anti-micropitting properties. Grease withstands high loads and maintains lubricating properties even in cases of insufficient amount of grease being applied to the unit or operating environment being contaminated. Assures highly effective anticorrosion protection in particularly harsh conditions like presence of moisture, cold or hot water. Gazpromneft Grease LTS 2 Advantages Advantages Multifunctional lithium-calcium grease containing extreme pressure (EP) additives. Applicable for lubrication of units run under overloaded operational mode. Excellent performance at the range of ambient temperature between -30 to +120 ºC. (short peaks up to +150 ºC) Excellent oxidation stability provides long life cycle of the grease in high temperature operating conditions. Highly water resistant. Universal characteristics of the grease provide wide range of applicability. Such feature simplifies relubrication routines, as well as optimizes stock value and number of stored items. Greases
  • 68. 68 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Grease LX EP 2 Multipurpose lithium complex soap-based grease containing extreme pressure additive package. Grease applicable for various units of mining machinery if solid additives are not required and operating conditions include high ambient temperatures and excessive loads. Excellent performance at the range of ambient temperature between -30 to +160 ºC. Perfect sealing properties protect equipment units against water ingress, contamination and dust. Assures highly effective anticorrosion protection in particularly harsh conditions like presence of moisture, cold or hot water. GREASE High mechanical stability insures applicability in units under severe vibration forces. Advantages
  • 69. Due to specific operating conditions and design of quarrying, earth moving and special machinery diesel engines, high performance lubricants are not enough to guarantee long life cycle of the engine. Coolant is another fluid providing problem-free operation. Immense size of the parts and units plus extremes of ambient temperature require enhanced protection of bore cylinders against cavitation. Besides various metal alloys in combination with non-metallic composite sealing materials are used for the design of parts and gaskets. That makes any development of the universal coolant recipe impossible. Hence G-Energy and Gazpromneft series of coolants made to satisfy requirements of all main OEMs. Products represent various corrosion inhibiting additive technologies: carboxylate acid (OAT), lobrid, hybrid and traditional (IAT). Coolants 69
  • 70. 70 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Classification of antifreezes according to additive technologies 9.1. Product range of G-Energy antifreezes Traditional technology Hybrid technology (carboxylate + silicate) Carboxylate technology Lobrid technology Inorganic corrosion inhibitors Organic corrosion inhibitors 91 % 10–90 % 1–10 % 10–90% 90–99 % 100 % Name Additive technology Conformity to industry ASTM Approvals Color Application G-Energy Antifreeze SNF ОAТ ASTM D4985 MAN 324-SNF MB 325.3 MWM Red For light and heavy operating conditions. Lightly and heavily loaded engines. Comply with DAF, MTU, Volvo Trucks requirements. G-Energy Antifreeze ASTM D3306 Green For light operating conditions and equipment made in Russia. Comply with KAMAZ, LIAZ, PAZ, GAZ, NEFAZ requirements. G-Energy Antifreeze NF Hybrid ASTM D4985 MAN 324-NF MB 325.0 Deutz DQC CA-14, Jenbacher TI 1000-0201 Blue-Green For light and heavy operating conditions. Comply with Liebherr, MWM, Volvo Trucks requirements. G-Energy Antifreeze Si-OAT Lobrid MB 325.5 MAN 324-SI-OAT Purple For light and heavy operating conditions. Comply with Cummins CES 14603, Deutz, Liebherr, MWM, Mercedes-Benz, MTU requirements. G-Energy Antifreeze HD ASTM D4985 ASTM D6210 For light and heavy operating conditions. Reinforced protection against cavitation. Comply with Caterpillar CAT EC-1, Cummins, Detroit Diesel requirements. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 71. 71 Coolants G-Energy Antifreeze NF Concentrated and premix coolant based on ethylene glycol and designed according to hybrid technology (organic acid salt and silicate based corrosion inhibitors). Hybrid technology antifreezes are widely used for engines of European manufacturers like Liebherr, MTU, Mercedes-Benz, MAN, DEUTZ (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: G-Energy Antifreeze NF — concentrated coolant for dilution. G-Energy Antifreeze NF 40 — premixed coolant with anti-freezing protection at -40 °С. 50:50 ratio concentrated coolant and water mix. OFFICIAL APPROVALS: MB 325.0; Deutz DQC CA-14; MAN 324 NF; Jenbacher TI 1000-0201. SPECIFICATIONS: Jenbacher TA-Nr. 1000-0201; Liebherr Machines Bulle TLV 035; Liebherr Machines Bulle TLV 23009 A; Porsche 924, 928, 944, 968; Saab 6901599; General Motors B 040 0240; BMW N 600 69.0; Mercedes-Benz Daimler; Ford; General Motors; Iveco; VW TL 774-C (G-11); ASTM D3306, D4985; AS 2108-2004; ONORM V 5123; CUNA NC 956-16; SANS 1251:2005; BS 6580-2010; GOST 33591-2015. G-Energy Antifreeze HD Concentrated and premix coolant based on ethylene glycol and designed according to lobrid technology (organic acid salts, nitrites and molybdates based corrosion inhibitors). Lobrid technology antifreezes are widely used for heavy duty engines of American manufacturers like Caterpillar, Cummins, as well as for JCB engines (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: G-Energy Antifreeze HD — concentrated coolant for dilution. G-Energy Antifreeze HD 40 — premixed coolant with anti-freezing protection at -40 °С. 50:50 ratio concentrated coolant and water mix. SPECIFICATIONS: Caterpillar ELC (EC-1); Cummins 90T8-4; Detroit Diesel 7SE298; Freightliner 48-22880; General Motors 1825, 1899M, 6277M; ASTM D6210, D3306, D4985; SAE J1034; J1038; TMC RP329; GOST 33591-2015. Specifications valid through 2019. See www.g-energy.org for actual specifications/approvals and detailed information.
  • 72. 72 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 9.2. Product range of Gazprom coolants G-Energy Antifreeze SNF Concentrated and premix coolant based on ethylene glycol and designed according to OAT technology (organic acid salt based corrosion inhibitors). OAT technology antifreezes are widely used for engines of European and Japanese manufacturers like MTU, Mercedes-Benz, MAN, Komatsu, Volvo, Hitachi (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: G-Energy Antifreeze SNF — concentrated coolant for dilution. G-Energy Antifreeze SNF 40 — premixed coolant with anti-freezing protection at -40 °С. 50:50 ratio concentrated coolant and water mix. OFFICIAL APPROVALS: MAN 324 Typ SNF; MB 325.3; MWM. SPECIFICATIONS: Caterpillar; DAF MAT 74002; Deutz DQC CB-14; MTU MTL 5048; VW TL-774-F (G12+); Ford; Porsche; JSC Avtovaz; ASTM D3306, D4985; Afnor NF R15-601; ONORM V 5123; CUNA NC 956-16; SANS 1251:2005; BS 6580-2010; GOST 33591-2015; Name Additive technology Conformity to industry ASTM Approvals Color Application Gazpromneft ANTIFREEZE SF 12+ ОAТ ASTM D4985 MAN 324-SNF Red Light and heavy duty operational conditions. Comply to Mercedes-Benz and MTU requirements. Gazpromneft ANTIFREEZE (BS) Traditional ASTM D3306 Green Light duty operating conditions. Designed for vehicles made in Russia and abroad at post- warranty period. Gazpromneft ANTIFREEZE ASTM D4985 ASTM D6210 JSC Avtodizel (YAMZ) JSC Kamaz OJSC MMP Red Light and heavy duty operating conditions. Enhanced protection against cavitation. Comply to Caterpillar, Cummins, Detroit Diesel, Freightliner, John Deere requirements. Gazpromneft TOSOL Blue Used for various equipment at post-warranty period. Specifications valid through 2019. See www.g-energy.org and www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 73. 73 Coolants Gazpromneft ANTIFREEZE Concentrated and premix coolant based on ethylene glycol and designed according to traditional inorganic acid salt technology (low content of silicate additives and nitrites). Antifreezes of these series are widely used for Catepillar, Cummins engines and can be applied for KAMAZ engines as well (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: Gazpromneft ANTIFREEZE — concentrated coolant for dilution. Gazpromneft ANTIFREEZE 40 — premixed coolant with anti-freezing protection at -40 °С. 50:50 ratio concentrated coolant and water mix. Gazpromneft ANTIFREEZE Arctic — coolant fluid formulation containing increased percentage of anti-cavitation additives. Protection against freezing down to -50 °С, 60:40 ratio of concentrated fluid and water. OFFICIAL APPROVALS: JSC Avtodizel (YAMZ); JSC Kamaz; JSC Minsk Motor Plant. SPECIFICATIONS: Cummins CES 14603; Caterpillar; Detroit Diesel 7SE298; General Motors 6038M; John Deere 8650-5; Case Corp. MS1710; New Holland 9-86; Navistar; Freightliner 48-22880; PACCAR; MACK; Waukesha 4-1974D; GAZ Ltd.; JSC Avtovaz; ASTM D3306, D4985, D6210; TMC RP329; SAE 1941; BS 6580-1992; GOST 33591-2015. Gazpromneft ANTIFREEZE (BS) Concentrated and premix coolant based on ethylene glycol and designed according to traditional inorganic acid salt technology (nitrites containing additives). Antifreezes of these series are widely used for American and Russian made engines like Caterpillar, Cummins, KAMAZ (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: Gazpromneft ANTIFREEZE (BS) — concentrated coolant for dilution. Gazpromneft ANTIFREEZE (BS) 40 — premixed coolant with anti-freezing protection at -40 °С. 50:50 ratio concentrated coolant and water mix. SPECIFICATIONS: ASTM D3306, D4985; GOST 33591-2015. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 74. 74 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft ANTIFREEZE SF 12+ Concentrated and premix coolant based on ethylene glycol and designed according to OAT technology (organic acid salt based corrosion inhibitors). OAT technology antifreezes are widely used for special equipment engines of European and Japanese manufacturers like MTU, Mercedes-Benz, MAN, Komatsu, Volvo, Hitachi (according to OEM requirements instruction manual must be checked before application). DIVERSE OPTIONS: Gazpromneft ANTIFREEZE SF 12+ — coolant concentrate for dilution in water. Gazpromneft ANTIFREEZE SF 12+ 40 — coolant with anti-freezing protection temperature -40 ºC, concentrate dilution in water at 50:50 ratio. OFFICIAL APPROVALS: MAN 324 Typ SNF. SPECIFICATIONS: MB 325.3; VW TL 774-F (G12+); ASTM D3306, D4985; Afnor NF R15-601; BS 6580-2010; SAE J1034; GOST 33591-2015. 9.3. Diagram: Anti-freezing protection tempera- ture* dependency on concentration 0% 10% 20% 30% 40% 50% 60% -10 -20 -30 -40 Antifreeze concentration, % of volume Temperature, °С freezing point ASTM D1177 pour point ASTM D97 anti-freezing protection Ice Fluid * Anti-freezing protection temperature - average value between freezing point (first ice crystals) and pour point (loss of fluidity). Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 75. Mineral extraction and processing involves big number of various mechanisms. All of them require transfer and reduction of torque. Due to immense energy transferred through the systems, many gearboxes are exposed to high mechanical and thermal loads. Presence of the dust and humidity in the air are regular conditions of everyday operation. In light of these conditions strong antiwear and extreme pressure properties must be reinforced by gear oils with high antioxidation and anticorrosion capabilities, able to rapidly separate water. Gear Oils 75
  • 76. 76 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Name, SAE viscosity grade Base Oil Oxidation stability Anticorrosion Anticorrosion Low temperature properties Antiscuffing prop- erties Seal compatibility Gazpromneft Reductor F Synth 150, 220, 320, 460 Gazpromneft Reductor CLP 68, 100, 150, 220, 320, 460, 680 Gazpromneft Reductor WS 100, 150, 220 Gazpromneft Reductor ITD 68, 100, 150, 220, 320, 460, 680 Gazpromneft Gear Oils Gazpromneft Reductor F Synth Series of synthetic gear oils for modern industrial reduction gears (e.g. Flender) operating in tough conditions. Synthetic base provides maintenance of oils properties at high and low ambient temperatures. Oils of Gazpromneft Reductor F Synth series, compared to mineral based lubricants, are applicable for extended drain intervals. ISO Viscosity Grades: 150, 220, 320, 460. APPROVALS: Flender rev. 16. SPECIFICATIONS: DIN 51517 Part 3; AGMA 9005-E02. Product range of Gazpromneft oils Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information. Synthetic Oil Mineral Oil
  • 77. 77 Gear Oils Gazpromneft Reductor CLP Series of gear oils for industrial reduction gears operating in tough conditions. Suitable also for transmissions lubricated by circulation system or by splashing. Not recommended for reduction gears made by Flender. ISO Viscosity Grades: 68, 100, 150, 220, 320, 460, 680. APPROVALS: MAG P-77 (ISO VG 150 only); MAG P-74 (ISO VG 150 only). SPECIFICATIONS: DIN 51517 Part 3; AGMA 9005-E02, AIST 224; David Brown S1.53.101(E); Danieli (except ISO VG 68 and 100). High load carrying capacity Oil is capable to operate under extreme loads and to protect teeth surface against micropitting. Formation of protective layers Consistent separation of friction surfaces reduces probability of surface fatigue and prolongs life cycle of equipment. Great resistance against thermal degradation Prevents insufficient lubrication due to sludge formation. High operating capacity achieved. Resistance to emulsification with water Oil easily separates water and maintains reliable oil film thickness, thereby provides safe operation at a presence of water. Anticorrosion protection Minimized corrosion risk at a presence of moisture cuts maintenance and costs. Gazpromneft Reductor CLP series of oils are delicate to elastomers and reduce unplanned maintenance costs. Gazpromneft Reductor CLP series of oils demonstrate high gear teeth antiwear and anti- micropitting protection capabilities extending life cycle of equipment. Seal compatibility** Gazpromneft Reductor CLP-150 Min Limit Max Limit Gazpromneft Reductor CLP-220 Limit Limit Load, lbs Relative swelling of elastomer, % 10 8 6 4 2 75 70 65 60 55 50 Load capacity* * ASTM D2782; ** DIN ISO 1817. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 78. 78 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd Gazpromneft Reductor WS Series of special gear oils for heavily loaded industrial reduction gears operating at wide range of ambient temperatures, e.g. unheated industrial facilities. Combination of met DIN 51517 requirements and enhanced low temperature properties provide an adequate operational capacity of equipment throughout the year. ISO Viscosity Grades: 100, 150, 220. SPECIFICATIONS: DIN 51517 Part 3. Gazpromneft Reductor ITD Series of gear oils containing modern additive package providing conformity to DIN 51517 Part 3 requirements. Excellent alternative to the monograde oils (ITD, ISP etc.). ISO Viscosity Grades: 68, 100, 150, 220, 320, 460, 680. SPECIFICATIONS: DIN 51517 Part 3. Specifications valid through 2019. See www.gazpromneft-oil.com for actual specifications/approvals and detailed information.
  • 79. Besides electric and hydraulic power, the mining industry has another source of power generation pneumatics are involved in significant part of mineral extraction and processing. Pneumatics are used for rock drills, mining scalars, pneumatic conveying of extracted minerals, sprinkling of fluids, air supply for enrichment processes etc. Air compressors are operated everywhere - underground, in quarries and enrichment plants. Mining conditions are harsh: high air humidity and dense dust pose corrosion and premature wear risk on compressors. In addition high power output combined with compact dimensions of the compressors generate extreme operating temperatures. This is why mining industry sets severe requirements on sludge and deposit control, oxidation stability, water separation and antiwear properties. Compressor Oils 79
  • 80. 80 Lubricants for Mining Industry Gazpromneft- Lubricants Ltd 11.1. Product range of Gazpromneft compressor oils Name, SAE viscosity grade Sludge control High temperature stability Rotary compressor application Piston compressor application Low temperature properties Gazpromneft Compressor F Synth 46, 68 Gazpromneft Compressor S Synth 46, 68 100, 150 Gazpromneft Compressor Oil 46, 68 100, 150, 220, 320 Gazpromneft compressor oils